100 T/H Tracked Mobile Crushing Plant
In today's mining and construction waste treatment sectors, which prioritize efficiency, environmental protection, and flexibility, a mobile production line capable of directly producing high-quality aggregates of multiple specifications is undoubtedly key to enhancing a project's core competitiveness. This article will provide an in-depth analysis of the mature solution of "100 tons/hour mining machinery complete set (tracked mobile crushing station) finished product 0-5mm, 5-10mm, 10-20mm, 20-31.5mm", revealing how it has become an ideal choice for modern stone production.
Solution Overview: Integrated Mobile Crushing and Screening System
The core of this solution is a highly integrated tracked mobile crushing and screening unit. It typically consists of a tracked mobile jaw crusher (for coarse crushing), a tracked mobile impact crusher or cone crusher (for medium and fine crushing), and a tracked mobile screening station. Through precise process design, this production line can process mined raw ore or construction waste into four commonly used high-quality aggregates in high market demand: 0-5mm, 5-10mm, 10-20mm, and 20-31.5mm, in a single on-site process, with a stable production capacity of 100 tons per hour.
Core Process Flow Analysis
This process design follows the principles of high efficiency and energy saving, ensuring excellent particle shape and low needle-like and flaky content in each stage of the finished product.
Three-Stage Crushing and High-Efficiency Screening Closed Loop
C series Jaw Crusher
1. Primary Crushing (Coarse Crushing): Raw materials are fed into a mobile jaw crusher station via a feeder and crushed to below 250mm.
Hydraulic Cone Crusher
PF Impact Crusher
2. Secondary Crushing (Medium and Fine Crushing): The material after coarse crushing is conveyed by a belt conveyor to a mobile impact crusher or cone crusher station for medium and fine crushing. Impact crushers are more suitable for materials with medium to low hardness, producing good particle shape; cone crushers are suitable for high-hardness materials, offering strong wear resistance.
3. Third-stage screening and crushing (shaping): The crushed material enters the mobile screening station, where it is precisely separated into four target finished product specifications by a multi-layer vibrating screen. Material exceeding these specifications can be recycled in a closed loop and returned to the crusher for further crushing, ensuring all output is qualified.
Core Advantages of the Solution
Compared to traditional fixed production lines or single-machine operations, this 100-ton/hour tracked mobile crushing station solution offers significant advantages, perfectly meeting the urgent needs of numerous projects rushing to meet deadlines at the beginning of the Year of the Horse.
1. Flexibility and Convenience
• Rapid Relocation: The equipment features a built-in tracked walking mechanism, allowing free movement within the plant area or between different work sites without complex infrastructure construction.
• On-site Operation: Directly deployed to the raw material location for crushing, significantly reducing material transportation costs and dust pollution.
2. High Efficiency and Economy
• Immediate Production and Use: From raw materials to qualified finished products, the entire process is completed in one go, reducing intermediate steps and improving overall efficiency.
• Reduced Investment: Integrated units reduce the number of equipment required and avoid the substantial civil engineering costs associated with fixed production lines.
3. Environmental Protection and Intelligence
• Green Production: Most advanced models are equipped with spray dust collection systems and sealed structures, effectively controlling dust. This meets current stringent environmental requirements, ushering in a new chapter of green production in the Year of the Horse.
• Intelligent Control: Utilizing a centralized electrical control system, it can achieve single-machine or联动 control, facilitating fault diagnosis and requiring fewer operators.
Crawler Crusher for Crushing Granite
Typical Application Case
The table below shows actual operating data for a granite crushing project, intuitively demonstrating the production capacity of this solution.
| Project Parameters | Detailed Information |
| Raw Material | Granite (compressive strength approx. 150MPa) |
| Feed Size | ≤500mm |
| Core Equipment | Tracked Mobile Jaw Crusher + Tracked Mobile Cone Crusher + Tracked Mobile Screening Station |
| Finished Product Specifications | 0-5mm, 5-10mm, 10-20mm, 20-31.5mm |
| Average Output | Approx. 105 tons/hour |
| Application Location | Large-scale construction aggregate production base in East China |
| Key Advantages | The production line moves according to the advance of the mining face, saving significant truck transportation costs, and the finished product has excellent particle shape, leading to high demand |
Recommended Equipment Configuration
We provide customized configuration suggestions based on different material characteristics to ensure your project runs smoothly and at full capacity during the Year of the Horse.
1. For medium to low hardness materials (limestone, bluestone, etc.)
We recommend a combination of "mobile jaw crusher + mobile impact crusher + mobile screening station". Impact crushers have a large crushing ratio, producing cubic finished products with high market value.
2. For high-hardness materials (granite, basalt, river pebbles, etc.)
A combination of "mobile jaw crusher + mobile cone crusher + mobile screening station" is recommended. The cone crusher's layered crushing principle is more suitable for hard rock, resulting in longer wear parts life and more controllable operating costs.
Frequently Asked Questions (FAQ)
1. Can this mobile production line really achieve a stable output of 100 tons/hour?
Yes. This output is the design capacity under standard operating conditions (processing medium-hardness materials such as limestone, with moderate and continuous feed particle size). Actual output will be affected by factors such as material hardness, moisture content, feed particle size, and finished product requirements. We will conduct a detailed evaluation during the solution design phase and provide a configuration that best matches the actual capacity.
2. How long does it take to relocate and set up the equipment?
One of the core advantages of tracked mobile stations is speed. On a flat site, the equipment can move to the new workstation in just tens of minutes. After the cables are connected, connection and commissioning can usually be completed within a few hours, allowing for rapid production and achieving "Year of the Horse" speed.
3. Is the equipment easy to maintain and have spare parts supplied?
Our equipment features a modular design, making key components easy to inspect and repair. Furthermore, we have established a comprehensive global spare parts warehouse and service network, ensuring rapid response, providing original equipment parts and technical support, and maximizing your continuous production.
About of Baichy Heavy Industry
Baichy Heavy Industry is a high-tech mining equipment company integrating R&D, manufacturing, sales, and after-sales service. Focusing on crushing, grinding, and mineral processing equipment, we provide professional solutions to our customers. We are ISO9001:2015 、certified, and our products include mobile crushing palnts, crawler crushing plant, construction waste crushing plants, jaw crushers, sand making machines, cone crushers, fine crushers, grinding mills, ball mills, etc., all with reliable performance to meet diverse project needs.
Our advantages:
• Professional pre-sales support: Free project design and comprehensive solutions to help you accurately select the right equipment;
• Comprehensive on-site service: Providing installation guidance and worker training to ensure smooth equipment commissioning;
• Reliable after-sales guarantee: A complete after-sales system, timely response to technical inquiries and equipment maintenance, ensuring long-term stable operation.
To protect your rights, please contact us through the following official channels for professional service:
Official Website Customer Service
WhatsApp: 0086-15093222637
Email: [email protected]
We are committed to providing high-quality equipment and full-cycle services to deliver comprehensive intelligent solutions for the global mining industry!
