Jaw crusher + cone crusher + vibrating screen process flow diagram
As Africa's largest economy, Nigeria's infrastructure development and real estate sector are booming. From Lagos to Abuja, from roads and bridges to residential and commercial centers, the demand for high-quality aggregate is constantly increasing. Medium-capacity stone crushing production lines of 60-100 tons per hour (tph) have become the ideal choice for many local quarries, building materials contractors, and start-up investors due to their high return on investment, strong adaptability, and flexible configuration. This production line perfectly balances investment costs and output benefits, efficiently meeting the aggregate supply needs of regional projects.
What is a 60-100 tph stone crushing production line?
A standard 60-100 tph stone crushing production line is a complete system that processes large raw stones (such as granite, limestone, and river pebbles) through multi-stage crushing and screening to produce building aggregates of different specifications (such as 0-5mm, 5-10mm, 10-20mm, etc.). The core process usually includes: feeding, primary crushing, secondary crushing, screening, and conveying. Depending on the hardness of the raw materials and the output requirements, common configurations include combinations such as jaw crusher + cone crusher + vibrating screen or jaw crusher + impact crusher + vibrating screen. This capacity production line is ideal for quarries with a daily output of around a thousand tons, and is an entry-level golden configuration for achieving large-scale, standardized production.
Our Core Advantages: A Golden Key to the Nigerian Market Forged by 20 Years of Experience
As a mining crushing equipment manufacturer with 20 years of experience, we deeply understand the local working conditions and customer pain points in Nigeria. We provide not only equipment, but also localized solutions.
• High Adaptability and Reliability: Our equipment is designed for the high-hardness granite and highly abrasive materials commonly found in Nigeria. Core components use special materials and processes to withstand the local high-temperature and dusty operating environment, ensuring continuous and stable operation of the production line.
• Flexible Configuration and High Cost-Effectiveness: Based on your specific raw material properties, site conditions, and investment budget, we can optimize equipment selection and layout design within the 60-100 tph range, avoiding capacity waste or insufficiency and maximizing your return on investment.
• Energy Saving and Low Operating Costs: Utilizing advanced crushing chamber design and drive systems, our equipment offers lower energy consumption. The modular design allows for quicker replacement of wear parts, significantly reducing long-term maintenance costs and downtime.
• Localized Service and Support: We have established a comprehensive service network with local partners in Nigeria, providing fast-response installation guidance, technical training, spare parts supply, and after-sales support to address your concerns.
Successful Case Study: Our Footprint in Nigeria
Successful Case Study: Our Footprint in Nigeria
A customer project in Kano State, Nigeria, serves as a prime example. The customer's raw material was medium-hardness granite, requiring a final product of three different aggregate sizes for local road construction. We designed a core configuration solution for them consisting of a vibrating feeder + PE500×750 jaw crusher (primary crushing) + PYB1200 cone crusher (secondary crushing) + 3YK1860 vibrating screen. The production line's actual capacity is stable at around 85 tph, with excellent product particle shape, fully meeting the standards for highway construction materials. Since commissioning, the equipment has operated smoothly, bringing considerable economic benefits to the customer and establishing a long-term cooperative relationship.
Recommended Configuration Schemes for Nigerian Customers
1. For High-Hardness Granite/Basalt:
• Recommended process: Jaw crusher (coarse crushing) + cone crusher (medium and fine crushing) + vibrating screen (screening). Cone crushers utilize layered crushing, resulting in longer wear part life and suitability for long-term crushing of hard rock.
• Core advantages: Durable and wear-resistant, with controllable long-term operating costs.
2. For Medium-to-Low Hardness Limestone/River Pebbles:
• Recommended process: Jaw crusher (coarse crushing) + impact crusher (medium and fine crushing) + vibrating screen (screening).
• Core Advantages: More competitive investment costs, excellent finished product particle shape, low fines content, suitable for commercial concrete plants.
FAQ - Frequently Asked Questions from Nigerian Customers
Q: What is the approximate investment budget for the entire production line?
A: The investment range for a complete 60-100 tph production line varies significantly depending on the configuration, level of automation, and brand selection. We offer a variety of solutions, from economical to high-end, and support phased investment. Please contact us for a customized detailed quotation.
Q: How long does equipment installation and commissioning take? Do you provide technical support?
A: With the equipment and foundation prepared, our engineering team can complete installation and commissioning within 3-4 weeks and will train your operators until they can operate independently. We provide remote online support and local agent services.
Q: Does unstable power supply affect production?
A: We can configure the production line with a diesel generator set as a backup power solution to ensure continuous production even when the municipal power supply is unstable, guaranteeing your profits.
Q: Is the supply and replacement of wear parts convenient?
A: We have a warehouse for regular wear parts in major Nigerian ports to ensure quick supply. At the same time, our equipment is designed for easy replacement of wear parts, helping you reduce maintenance time.
Choosing a suitable 60-100 tph stone crushing production line is a crucial step in unlocking the wealth of the Nigerian building materials market. With our 20 years of experience and deep understanding of the African market, we promise to provide you with not only high-quality equipment but also a complete set of sustainable and profitable solutions. Contact us today to get your personalized production line design and take the first step towards success!
