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500 TPD Gold CIP Processing Plant - Equipment Configuration

 

500 TPD Gold CIP Processing Plant - Equipment Configuration
Section Equipment Model Function
Primary Crushing Jaw Crusher PE900×1200 Feed size ≤750mm; discharge 95-165mm; Mn18Cr2 jaw plates
Secondary Crushing Cone Crusher PYZ2200 Crushing to 10-30mm; capacity 200-580 tph
Screening Circular Vibrating Screen 3YK2160 3-deck screening; closed-circuit operation
Grinding Wet Grate-Discharge Ball Mill  Φ2400×4500 Ball charge 35t; capacity 260-500 tpd; Mn18Cr2 liners
Classification Hydrocyclone Cluster  FX-500×3 3 units in parallel; ensures consistent fineness
Pulp Conditioning  Leaching Agitation Tank Φ4000×4000×6 6 stages in series; total effective volume 300 m³; leaching time 30-36h
Adsorption Carbon-in-Pulp (CIP) Tank Φ3500×3500×6  6-stage counter-current adsorption; effective volume 33 m³ per tank
Desorption Desorption-Electrolysis System JD-500  Capacity 500 kg carbon/batch; desorption rate ≥98%
Carbon Regeneration Activated Carbon Regeneration Kiln HH-2000 Capacity 800-1000 kg/batch
Conveying Belt Conveyor  B1200×6  —
Tailings Slurry Pump 6PNL×3 2 operating, 1 standby; head 40-60m
Smelting  Medium-Frequency Melting Furnace GW-0.15

Core Equipment in This Line

Every unit is available individually. Tap to view full specifications. All equipment is designed and manufactured in-house, ensuring seamless compatibility across the entire line. Same factory, same quality standard, same 12-month warranty.
PE900x1200 Jaw Crusher
PE900x1200 Jaw Crusher

Feed opening size: 900x1200 mm

Max. Feed: 750 mm

Processing capacity: 220-550 t/h

PYZ2200 Spring Cone Crusher
PYZ2200 Spring Cone Crusher

Feed Size: ≤230 mm

Discharge Size: 10-30 mm

Capacity: 200-580 t/h

∅2400x4500 Ball Mill
∅2400x4500 Ball Mill

Max. Feed: <25 mm

Power: 280 kw

Processing Capacity: 10-30 t/h

Mining Agitator Tank
Mining Agitator Tank

Internal Diameter: 500-3500 mm

Volume: 0.098-30 m³

Power: 1.1-22 kw

 

Overview

The installations below share the same CIP flowsheet logic applied in this 500 TPD line —scaled to each project's ore type and throughput. Every configuration is custom-engineered, never a catalog template.

Project Case Studies

Ghana 150 TPD CIP Gold Processing Plant (Alluvial & Hard Rock)

Ore Type: Oxidized quartz vein gold ore; feed grade: 6–8 g/t

Configuration: PE400×600 → PEX250×1000 → Φ1500×3500 Ball Mill → FX-250 Hydrocyclone → 4 × Φ2500 Leaching Tanks → 5 × Φ2200 CIP Tanks → JD-150 Desorption-Electrolysis System

Operational Results: Recovery rate 93.5%; processing cost $9.2/tonne; payback period 8 months

Completion Year: 2022

Sudan 80 TPD CIP Gold Processing Plant

Ore Type: Low-sulfur gold ore; feed grade: 10–15 g/t

Configuration: PE250×400 → Φ1200×2400 Ball Mill → FX-150 Hydrocyclone → 3 × Φ2000 Leaching Tanks → 4 × Φ1800 CIP Tanks → JD-50 Desorption-Electrolysis System

Operational Results: Recovery rate 94.2%; processing cost $11.5/tonne; payback period 5 months

Completion Year: 2021

Proven in the Field. Built to Deliver

No two quarries are the same. That's why every Baichy configuration starts with your raw material and target capacity — never a catalog template. The installations below are just a sample. Your project could be the next one on this list.

Not Sure Which Configuration Fits Your Project?

Tell us your raw material and target capacity. Our engineers will design a custom line and send you a quote within 24 hours.

Get Your Custom Layout & Quote Now

Why 5000+ Projects Chose Baichy

We don't just sell machines. We deliver production lines that work — on time, on spec, on budget.

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20-Year Factory, ISO 9001

Certified manufacturing. 35,000 m² facility. 200+ skilled workers. All key components made in-house.

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Engineer-Led Design

Senior engineers analyze your rock type, feed gradation, moisture content, and site elevation before proposing a single machine.

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Genuine Turnkey Delivery

Foundation drawings, steel structure, electrical controls, dust suppression, installation supervision, and operator training — all included.

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Direct Manufacturer Pricing

No dealer, no trader, no markup. You pay the ex-factory price. Competitive freight to your seaport.

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12-Month Warranty + 48h Parts

Full warranty on main equipment. Wearing parts always in stock. Shipped within 48 hours via DHL/FedEx.

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Proven Across 150+ Countries

Lines operating in Indonesia, Philippines, Saudi Arabia, Nigeria, Kenya, Peru, Kazakhstan, Russia, and more.

 
 
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