In the stone mining and building aggregate production sectors, production lines with a capacity of 30-50 tons/hour are among the most widely demanded and offer the most stable returns on investment.
Whether for small and medium-sized quarries, commercial concrete plant support, or infrastructure projects such as highways and railways, this capacity range is highly favored for its excellent flexibility and economy.
However, choosing the just right equipment to ensure its long-term stable, efficient, and low-consumption operation is a question that every investor must carefully consider.
As a manufacturer of mining crushing equipment with 20 years of deep industry experience, we understand that an excellent production line is not simply a collection of inpidual machines, but a system integration based on process understanding, equipment matching, and long-term service. Today, we will share our experience to provide you with an in-depth analysis of the key configuration principles for 30-50 tons/hour stationary stone crushing and screening equipment.
I. Why Choose a Stationary Production Line?
For customers planning to operate at the same site for an extended period (3-5 years or more), a stationary production line is undoubtedly the first choice. Its core advantages are:
• High stability: The equipment has a solid foundation, low vibration, smooth operation, and a longer service life.
• Higher efficiency: The equipment layout is optimized, and the material transfer path is rationally designed to maximize the equipment's potential.
• High degree of automation: It is easy to integrate with a central electrical control system, enabling assembly line operation, reducing manual intervention, and lowering operating costs.
• Environmental compliance: Dust removal and noise reduction devices can be systematically configured, making it easier to meet environmental protection requirements.
II. Classic Configuration Scheme for 30-50 tons/hour Production Line
Based on 20 years of project experience, we recommend the following two highly efficient configuration schemes that have been repeatedly proven by the market:
Scheme 1: Jaw Crusher + Cone Crusher + Screening Equipment (for medium to high hardness materials)
• Process: Hopper -> Vibrating Feeder -> Jaw Crusher (coarse crushing) -> Cone Crusher (medium to fine crushing) -> Vibrating Screen -> Finished Aggregate.
• Core Equipment:
◦ Jaw Crusher: As the core of coarse crushing, its powerful crushing force and high reliability lay a solid foundation for the entire production line. We adopt a deep cavity design and high-quality manganese steel jaw plates, resulting in uniform output particle size and strong processing capacity.
◦ Cone Crusher: Handles medium and fine crushing, employing the principle of layered crushing, it is extremely effective for medium to high hardness materials such as granite, basalt, and river pebbles. The produced particles are cubic in shape, with low needle-like and flaky content, resulting in high product value.
• Advantages: Long wear-resistant parts life, low operating costs, and excellent finished product quality, particularly suitable for producing high-standard commercial concrete aggregates.
Option Two: Jaw Crusher + Impact Crusher + Screening Equipment (for medium to low hardness materials)
• Process: Hopper -> Vibrating Feeder -> Jaw Crusher (Coarse Crushing) -> Impact Crusher (Medium and Fine Crushing) -> Vibrating Screen -> Finished Aggregate.
• Core Equipment:
◦ Impact Crusher: Utilizes impact energy to crush materials, has a shaping function, and produces good particle shape. Simple structure and easy maintenance.
• Advantages: Relatively low investment cost, large crushing ratio, adjustable product particle shape, ideal for processing medium-to-low hardness materials such as limestone and bluestone.
III. Added Value from 20 Years of Experience: Value Beyond the Equipment Itself
Choosing us means you gain more than just a steel equipment set; you gain our 20 years of accumulated soft power:
1. Precise Process Design: Our engineers will visit your site or, based on your raw material characteristics, finished product requirements, and site conditions, provide you with the optimal process flow diagram and equipment layout diagram, ensuring production efficiency from the source.
2. The Art of Matching Key Equipment: We understand that the production line's capacity is determined by the bottleneck equipment. We will ensure that the capabilities of each link—feeding, crushing, screening, and conveying—are matched, avoiding oversized or undersized components, ensuring that every penny of your investment is used effectively.
3. Long-term stability and durability: 20 years of manufacturing experience allows us to maintain stringent standards for every component and every weld. From steel selection to bearing configuration, we adhere to standards exceeding industry averages, solely to deliver a money-making machine that can withstand the test of time.
4. Full lifecycle service support: From installation and commissioning, operation training to spare parts supply and regular follow-up visits, we provide comprehensive technical support to ensure your production line is always operating at its best.
Investing in a 30-50 ton/hour stone production line is a significant decision. It's not just about purchasing equipment, but also about choosing a reliable long-term partner. With 20 years of professional expertise, we are willing and able to provide you with a one-stop solution, from scheme design and equipment manufacturing to after-sales support, helping you embark on a new journey in your business with greater stability.
Contact us now for a customized solution and quote!
