Two-Stage Hammer Crusher
A two-stage hammer crusher is a heavy-duty piece of equipment designed for efficient crushing. Its core advantage lies in its innovative two-stage crushing, one-time completion design. Through the coordinated operation of two stages of rotors, large materials are sequentially coarsely and finely crushed, directly producing uniformly sized fine materials (typically controllable below 3-5mm) without the need for a secondary crushing device.
| Product Model | Two-stage Crusher |
|---|---|
| Maximum Feed Size | ≤ 200 mm |
| Processing Capacity | 15-300tph |
| Motor Power | 22-355 kW |
| Core Structure | Twin-rotor system |
| Brand | Baichy Heavy Industry |
| Please note: The above table data is for reference only. For specific information, please contact us. | |
I. The Value Puzzle Behind the Price: Four Core Dimensions Influencing Pricing
The final price of a two-stage hammer crusher directly reflects its intrinsic value. It is mainly composed of the following value puzzle pieces:
1. Core Structure and Materials: The Cornerstone of Price
◦ Dual Crushing Capacity: Unlike single-stage crushers, the core value of a two-stage hammer crusher lies in its two-stage design. It typically achieves coarse and fine crushing in a single operation through two rotors or a unique cavity design. The complexity of this structure, the size of the rotors (diameter and length), and the high-strength alloy steel used in their manufacture constitute the largest portion of the basic cost.
◦ Hammerhead Grade: As the fist directly involved in crushing, the material of the hammerhead is crucial to the equipment's lifespan and operating costs. The purchase price of ordinary high-manganese steel hammerheads and top-grade bi-alloy composite hammerheads can differ by several times, but their service life and ability to maintain stable output particle size are vastly different. Savvy customers focus on the cost per ton of crushing, not the price per hammerhead.
Shipping photos of a double-stage hammer crusher
2. Technological Integration: Paying for Stability and Efficiency
◦ Hydraulic Maintenance System: Is it equipped with a hydraulic cover opening device? This feature can reduce maintenance work that would take hours to tens of minutes, significantly reducing downtime. For companies pursuing continuous production, the return on this investment is extremely high.
◦ Overload Protection and Intelligent Monitoring: Advanced equipment integrates overload release devices, vibration sensors, and online lubrication systems. These intelligent bodyguards effectively prevent catastrophic damage to the rotor from uncrushable materials, forming the basis for unmanned operation and preventative maintenance; their value is ultimately reflected in the price.
3. Capacity and Model Matching: Say Goodbye to Small Horses Driving Large Carts
◦ From a small production line with an hourly output of 50 tons to a large project with an hourly output of 500 tons, the required equipment specifications are drastically different. Prices increase non-linearly with increasing capacity, and larger equipment requires higher structural reinforcement and power configuration. Our professional advice is: choose a model that matches the long-term planned capacity of your project, avoiding choosing equipment that is too small due to initial budget constraints, leading to long-term overload operation, accelerated wear and tear, and increased failure rate.
4. Brand Premium and Service System: The Invisible Insurance Policy
◦ The price of a well-known brand includes years of R&D investment, a strict quality control system, and a comprehensive global after-sales network. This means that when equipment encounters problems in remote mining areas, you can obtain timely technical support and original spare parts. The production continuity brought by this guarantee often has a value far exceeding the price difference of the equipment itself.
II. Breaking Free from the Price Trap: Calculating Your Total Life Cycle Cost
True procurement experts never just look at the invoice amount. Please evaluate your investment from a lifecycle cost perspective:
• Output quality and downstream benefits: Can a two-stage hammer crusher crush materials to the ideal particle size (e.g., ≤3-5mm) in a single pass? Excellent output particle shape directly increases product selling price or reduces energy consumption and equipment wear in downstream sand making and grinding processes, resulting in benefits far exceeding the equipment price difference.
• Energy efficiency: While an advanced-designed, high-efficiency motor may have slightly higher initial costs, the electricity savings over several years will amount to a considerable profit.
• Wear parts consumption and downtime losses: Be sure to request the estimated lifespan and replacement price of key wear parts (such as hammers and liners) from the supplier. Calculate the crushing cost per ton of material. Simultaneously, assess the equipment's reliability and ease of maintenance, as downtime losses are often the largest hidden cost.
When you inquire about the price of a two-stage hammer crusher again, I hope you will have the following information ready to communicate with us: raw material characteristics (hardness, moisture content, soil content), maximum feed size, expected capacity, target discharge particle size, and your long-term operational plan.
Our mission is to provide you with a solution that offers the highest overall efficiency and return on investment over a 5-year, 10-year, or even longer service life. Price is just the starting point; value is the ultimate goal. Let's discuss together and find the most suitable breakthrough hammer for your project.
Perfect after-sales service
Baichy Heavy Industry provides professional on-site guidance for installation, training of workers, and other services to ensure that customers can use the equipment smoothly.
The company has a complete after-sales service system, which can provide customers with timely technical support and equipment maintenance services to ensure the long-term stable operation of the equipment.
To prevent the rights and interests of customers from being infringed, Baichy Heavy Industry reminds customers: please contact our customer service staff through the official website of Baichy Heavy Industry , or add WhatsApp: 15093222637 ; or send an email to: [email protected] , we will get in touch with you as soon as possible and provide you with the most professional service in the industry.
Baichy Machinery is a factory supplier of mining machinery, mainly focusing on stone crushers, powder grinding mills, and mineral beneficiation plants. We can offer you a free design and completed solutions according to your project.
Baichy Heavy Industry has grown into a high-tech mining equipment comprehensive enterprise, integrating R&D, manufacturing, sales, and after-sales service, Passing ISO9001:2015 quality management system certifications. The main products are mobile jaw crushing plants, construction waste crushing plants, PE jaw crushers, VSI sand-making machines, Symons cone crushers, single-cylinder hydraulic cone crushers, PCX high-fine crushers, grinding mills, ball mills, and full sets of beneficiation equipment with an excellent level.
