80-100tph Stationary Stone Crushing Plant
A stationary stone crushing production line with a processing capacity of 80-100 tons/hour is primarily composed of a PE500x750 jaw crusher and a PYB900 cone crusher. This system, with its superior reliability, excellent finished product quality, and optimized operating costs, has become a benchmark configuration for small and medium-sized stone quarries.
Advantages of Core Equipment in the Production Line
PE500X750 Jaw Crusher
The PE500x750 jaw crusher, known for its robust structure and powerful crushing force, is a "tough fist" for primary crushing. Its feed opening size is 500x750 mm, with a maximum feed size of 425 mm, easily handling various ores of medium to high hardness, from river pebbles to granite and basalt. Its optimized crushing chamber design not only provides strong processing capacity but also effectively reduces equipment wear, extends the life of vulnerable parts, and lays a solid foundation for subsequent secondary crushing.
PYB900 Cone Crusher
The PYB900 cone crusher, following closely behind, is the "master of fine processing" in the medium and fine crushing stages. The PYB900 model is a spring cone crusher, favored for its smooth operation, low noise, and excellent finished particle shape. It is particularly suitable for crushing various ores and rocks of medium to high hardness. In this configuration, it receives primary crushed material from the jaw crusher and further crushes it to the required finished particle size (typically adjustable between 3-60 mm). It employs the principle of layered crushing, producing cubic stone particles with low needle-like and flaky content, fully meeting the standards for high-grade construction aggregates.
Production Line Process Flow and Performance Characteristics
A typical process flow is: hopper -> vibrating feeder -> PE500x750 jaw crusher (coarse crushing) -> belt conveyor -> PYB900 cone crusher (medium and fine crushing) -> vibrating screen -> finished product hopper. Material that does not meet the particle size requirements can be returned to the cone crusher for further crushing via a return system, forming a closed-loop cycle to ensure stable output and particle size.
The core advantage of this combination lies in its high degree of compatibility and economy. The PE500x750 provides a stable and sufficient supply of primary crushed material, perfectly meeting the optimal feed requirements and capacity load of the PYB900 cone crusher. Working in tandem, the two maximize the energy efficiency of the entire production line within a processing range of 80-100 tons/hour. Its fixed design ensures a robust installation foundation, minimal operational vibration, and suitability for long-term, continuous, large-scale production.
| Project | PE500x750 Jaw Crusher | PYB900 Cone Crusher |
| Feed Size | 500x750 mm | Maximum Feed Size: ≤115 mm (adjustable depending on discharge opening) |
| Maximum Feed Size | ≤425 mm | - |
| Discharge Opening Adjustment Range | 50-100 mm | 15-50 mm |
| Processing Capacity | 40-110 tons/hour | 15-50 tons/hour (depending on material and discharge opening) |
| Spindle Speed | 275 r/min | 333 r/min |
| Motor Power | 55 kW | 55 kW |
| Equipment Weight | Approx. 10.3 tons | Approx. 11.2 tons |
| Core Application | Primary coarse crushing of various ores and rocks with compressive strength ≤320MPa | Secondary medium-fine crushing, producing finished aggregates with excellent particle shape |
Besides the hard parameters listed in the table, the success of this production line also relies on a reasonable process layout, high-quality auxiliary equipment (such as feeders, screening machines, and conveying systems), and professional installation and commissioning. As a seasoned equipment supplier, we not only provide the core main unit but also offer customers a one-stop solution from site planning, equipment selection, installation and commissioning to personnel training, ensuring that the production line can quickly reach and exceed its design capacity after commissioning.
Investment Value and Market Adaptability
For customers targeting a market of 80-100 tons per hour, choosing PE500x750 paired with PYB900 is a wise choice proven by extensive market experience. It balances initial equipment investment, subsequent operation and maintenance costs, and the added value of the final finished product. The aggregate produced by this production line has a reasonable gradation and excellent particle shape, suitable for commercial concrete, high-grade highways, railway subgrades, and other fields, possessing strong market competitiveness.
In the increasingly competitive sand and gravel aggregate market, having an efficient, stable, and low-consumption production line is a core weapon for enterprises to win the market. Choosing this classic stationary crushing production line configuration means choosing reliable productivity and a considerable return on investment.
