How to Choose the Right 600-750 TPH Stationary Crushing and Screening Plant for Your Mining Project?

Manufacturer of 600-750 t/h stationary crushing and screening equipment

I. How to Achieve Large-Scale, High-Efficiency Production with Stationary Crushing and Screening Equipment?

In today's globalized mining development trend towards large-scale and intensive operations, stationary crushing and screening systems with a capacity of 600-750 tons of material per hour have become the core equipment choice for medium to large-scale mining projects. As a manufacturer of mining crushing equipment with 20 years of professional experience, we deeply understand the core requirements of different mining scenarios regarding production efficiency, equipment stability, and long-term operating costs.

The biggest advantage of stationary crushing and screening systems compared to mobile equipment lies in their specialization, integration, and high reliability. Such systems typically include multiple modules such as a primary crushing station, intermediate stockpile, secondary crushing station, screening system, and finished product stockpile, achieving seamless material flow through optimized design. For mines operating long-term, although the initial infrastructure investment for stationary equipment is larger, its stable processing capacity, lower unit energy consumption, and fewer maintenance requirements demonstrate a significant overall cost advantage over a 3-5 year operating cycle.

II. Core Configuration Scheme for a 600-750 Tons/Hour System

To achieve a stable processing capacity of 600-750 tons/hour, careful design of equipment selection and process layout for each stage is required. Below are typical configuration schemes summarized from multiple successful projects worldwide:

System Design Considerations:

1. Buffer Stockpile Design: A sufficiently large intermediate stockpile is placed between primary and secondary crushing to effectively balance capacity fluctuations between the two stages, ensuring continuous and stable system operation.

2. Closed-Loop Circulation System: Oversize material is returned to the crusher for further crushing, improving yield and particle size uniformity.

3. Integrated Dust Removal System: High-efficiency dust removal devices are installed at each dust-generating point to meet environmental protection requirements.

4. Intelligent Control System: PLC automated control is used to monitor equipment status and production data in real time.

III. Scenario-Based Solutions Developed

Through 20 Years of Experience: Our global mining projects cover a variety of complex operating conditions, from which we have accumulated valuable experience in scenario-based adaptation:

High-Hardness Granite Mine Case: In a granite mine project in Southeast Asia, we configured a three-stage crushing process: jaw crusher + cone crusher + vertical shaft impact crusher. The primary stage uses a large-inlet jaw crusher to process raw ore smaller than 800mm, the secondary stage uses a hydraulic cone crusher for intermediate crushing, and finally, a vertical shaft impact crusher shapes the ore to obtain high-quality aggregate with excellent particle shape. The system's actual production capacity is stable at 720 tons/hour, with a finished product rate exceeding 92%.

High Moisture Clay Ore Processing Solution: For ores with high mud content and high moisture content, we have added a heavy-duty screening feeder at the feeding end to pre-separate mud and fine particles, preventing clogging of the crushing chamber. Simultaneously, scrapers and cleaning devices are installed at key locations on the belt conveyor to reduce material adhesion.

Special Design for Environmentally Sensitive Areas: At a limestone mine near a nature reserve in Europe, we have adopted a fully enclosed plant design, equipped with a high-efficiency pulse dust removal system and low-frequency noise reduction equipment. Furthermore, a green belt has been established around the plant area, ensuring that the noise level at the plant boundary is below 55dB and the dust emission concentration is less than 10mg/m³, fully complying with EU environmental standards.

IV. Global Service Network Ensures Operational Efficiency

As an international equipment supplier, we not only provide high-performance equipment but also a comprehensive service system covering the entire project lifecycle:

Early-stage Technical Support: Free ore crushability testing, process flow design, and site planning solutions.

Mid-stage Professional Construction: Dispatching engineers to provide on-site guidance for foundation construction, equipment installation, and commissioning.

Late-stage Operation and Maintenance Support: Eight service centers worldwide providing original spare parts, remote diagnostics, and regular inspection services.

Operational Training: Providing comprehensive operation and maintenance training for each project, including central control system operation, daily maintenance, and troubleshooting.

V. Future Development Trends: Intelligent and Green Development

Currently, stationary crushing and screening systems are developing towards intelligent and green development:

• Predictive Maintenance System: Real-time monitoring of key parameters such as bearing temperature and vibration values using sensors to provide early warnings of potential faults.

• Energy Optimization System: Automatically adjusting crusher parameters based on material hardness, reducing energy consumption by 15-25% while maintaining production capacity.

• Water Resource Recycling: Establishing a water recycling system in the screening and dust removal stages to achieve zero wastewater discharge.

• Digital Management Platform: Enables real-time monitoring of production data, automatic report generation, and remote expert support through a cloud platform.

Choosing a 600-750 ton/hour stationary crushing and screening system is a long-term investment decision. With 20 years of professional experience, we can provide customers with customized solutions best suited to their ore characteristics, site conditions, and product requirements. From equipment selection to process design, from installation and commissioning to long-term operation and maintenance, we are committed to helping global mining customers achieve maximum return on investment through reliable products and professional services.

Whether it's a new project or an upgrade of an existing production line, we will continue to be your trusted partner, providing professional technology, reliable products, and comprehensive services.

Perfect after-sales service

Baichy Heavy Industry provides professional on-site guidance for installation, training of workers, and other services to ensure that customers can use the equipment smoothly.

The company has a complete after-sales service system, which can provide customers with timely technical support and equipment maintenance services to ensure the long-term stable operation of the equipment.

To prevent the rights and interests of customers from being infringed, Baichy Heavy Industry reminds customers: please contact our customer service staff through the official website of Baichy Heavy Industry , or add WhatsApp: 15093222637 ; or send an email to: [email protected] , we will get in touch with you as soon as possible and provide you with the most professional service in the industry.

Baichy Machinery is a factory supplier of mining machinery, mainly focusing on stone crushers, powder grinding mills, and mineral beneficiation plants. We can offer you a free design and completed solutions according to your project.

Baichy Heavy Industry has grown into a high-tech mining equipment comprehensive enterprise, integrating R&D, manufacturing, sales, and after-sales service, Passing ISO9001:2015 quality management system certifications. The main products are mobile jaw crushing plants, construction waste crushing plants, PE jaw crushers, VSI sand-making machines, Symons cone crushers, single-cylinder hydraulic cone crushers, PCX high-fine crushers, grinding mills, ball mills, and full sets of beneficiation equipment with an excellent level.