Crawler Jaw Crusher
In today's rapidly changing mining, construction demolition, and earthmoving sectors, projects are becoming more dispersed, project cycles are shortening, and the demand for rapid commissioning is increasing. Traditional fixed production lines are complex to install, difficult to relocate, and have high initial infrastructure costs, making them increasingly unable to meet the needs of flexible operations. Therefore, portable mobile crushers have emerged and quickly become a popular choice in the market. They are not just a piece of equipment, but represent a highly efficient, flexible, and cost-effective modern material processing solution.
What is a Portable Mobile Crushing Plant?
A portable mobile crushing plant, as the name suggests, is a highly integrated crushing equipment that combines feeding, crushing, screening, and conveying systems. It is usually mounted on a heavy-duty wheeled or tracked chassis, and has self-propelled capabilities or can be quickly towed and transported. Its core design philosophy is to "bring the production line to the material," rather than transporting large quantities of material to a fixed production line, thus completely changing the traditional production model.
| Key Words |
Crawler-Type Mobile Crusher |
| Product Model |
Crawler Jaw Crusher |
| Capacity |
80-520t/h |
| Core Functions |
Tracked walking systems enable mobile operations |
| Brand |
Baichy Heavy Industry |
| Packing |
Standard containers，Nude Packing，Wooden boxes, etc |
| Installation |
Engineer Guide |
| Factory visit |
Welcomed Warmly |
| Export Countries |
Southeast Asia, Central Asia, South America, North America, Africa |
| Payment |
T/T,L/C payment,Paypal...etc |
| Please note: The above table data is for reference only. For specific information, please contact us. |
Main Components Analysis
A typical mobile crushing plant mainly consists of the following modules:
Crushing Host: Depending on the material hardness and finished product requirements, it can be equipped with jaw crushers, impact crushers, cone crushers, or hammer crushers.
Feeding System: Usually includes a vibrating feeder, used to feed the crusher evenly and continuously, and to pre-screen out soil and other impurities.
Screening and Conveying System: Built-in or external vibrating screen, which classifies the crushed material according to specifications and stacks it or transfers it to the next crushing stage via a belt conveyor.
Power and Control Unit: Driven by a diesel generator set or external power supply, equipped with an intelligent centralized electrical control system for one-button start/stop and fault diagnosis.
Core Advantages of Choosing a Portable Crusher
Investing in a portable mobile crusher can bring immediate benefits to your project.
Significant Cost Savings
Reduced transportation costs: Crushing is done directly at the quarry or construction site, avoiding the cost of transporting large quantities of raw materials to a fixed processing plant.
Reduced infrastructure investment: There is no need to build a solid concrete foundation for a fixed production line, saving a lot of time and civil engineering costs.
Manpower and Time Efficiency: The equipment boasts strong mobility and easy relocation, enabling quick response to the needs of multiple construction sites, significantly improving equipment utilization and return on investment.
Unparalleled Flexibility and Adaptability
Strong Site Adaptability: Whether it's rugged mountainous terrain, narrow urban demolition sites, or remote mines, the equipment can quickly enter working condition.
Flexible Process Configuration: It can be used as a single unit for independent operation or multiple units can be combined to form a complex mobile production line, meeting the needs of multi-stage crushing and fine screening.
Handles Diverse Materials: By changing different crushing mainframes, it can process various materials such as construction waste, granite, basalt, limestone, and concrete blocks.
Environmental Protection and Sustainability
On-site Processing: Construction waste is processed directly at the demolition or excavation site, achieving on-site resource utilization and reducing secondary pollution to the city from dust and noise during transportation.
Energy Consumption Optimization: Modern mobile crushing plants use high-efficiency and energy-saving motors and advanced hydraulic systems, resulting in lower unit energy consumption.
Reduced Carbon Footprint: By reducing the transportation of materials by a large number of heavy trucks, the overall carbon emissions of the project are indirectly reduced.
Successful Application Case Studies
Case Study 1: Urban Construction Waste Recycling Project
In an old city renovation project in a major city, our company's crawler-type impact crusher mobile station was used. The equipment directly crushed and screened concrete blocks and bricks at the demolition site, producing recycled aggregates of different particle sizes, which were used for laying temporary roads and backfilling, achieving a closed loop of "demolition-crushing-utilization," and increasing the overall project revenue by 30%.
Case Study 2: Granite Quarry in a Remote Area
The client's quarry was located in a mountainous area with poor road conditions. A combination of our company's wheeled jaw crusher mobile station and cone crusher mobile station was selected, allowing for flexible movement as the mining face advanced. This eliminated the need for constructing and maintaining several kilometers of conveyor belts, shortening the production cycle by 2 months.
How to Choose the Right Equipment for You? – Our Recommendation
When choosing a portable crusher, you need to consider material characteristics, production requirements, finished product specifications, and budget.
For high-hardness rocks (such as granite and basalt): We recommend the "jaw crusher + cone crusher" mobile combination. The former performs coarse crushing, and the latter performs medium and fine crushing, offering good wear resistance and stable output.
For medium and low-hardness rocks and construction waste: We recommend the impact mobile crushing plant, which has a large crushing ratio and good finished product shape, especially suitable for producing construction aggregate.
For projects with extremely high output requirements and spacious sites: We recommend the flexible combination of wheeled mobile screening plants and crushing plants to form a complete mobile production line with strong scalability.
Frequently Asked Questions (FAQ)
Q1: What is the maximum capacity of a portable mobile crushing plant?
A: The capacity range is very wide, covering everything from small machines with tens of tons per hour to large units with more than 500 tons per hour. The specific capacity depends on the equipment model, configuration, and material characteristics. Our engineers can provide precise configuration solutions and capacity estimates based on your needs.
Q2: Are the maintenance and operating costs of the equipment high?
A: Modern mobile crushing plants are designed with reliability and ease of maintenance in mind. Key components use internationally renowned brands, ensuring strong durability. Centralized lubrication systems and intelligent monitoring reduce the difficulty of daily maintenance and the rate of unexpected failures. In the long run, the savings in transportation and infrastructure costs far outweigh the maintenance expenses, resulting in a significant advantage in total operating costs.
Q3: Can we operate the equipment ourselves, or do we need manufacturer support?
A: We provide comprehensive operation training to ensure your team can operate the equipment safely and efficiently. At the same time, we provide global after-sales technical support, remote diagnostics, and fast spare parts supply services to ensure your production continues without interruption.
About of Baichy Heavy Industry
Baichy Heavy Industry is a high-tech mining equipment company integrating R&D, manufacturing, sales, and after-sales service. Focusing on crushing, grinding, and mineral processing equipment, we provide professional solutions to our customers. We are ISO9001:2015 、certified, and our products include mobile crushing palnts, crawler crushing plant, construction waste crushing plants, jaw crushers, sand making machines, cone crushers, fine crushers, grinding mills, ball mills, etc., all with reliable performance to meet diverse project needs.
Our advantages:
• Professional pre-sales support: Free project design and comprehensive solutions to help you accurately select the right equipment;
• Comprehensive on-site service: Providing installation guidance and worker training to ensure smooth equipment commissioning;
• Reliable after-sales guarantee: A complete after-sales system, timely response to technical inquiries and equipment maintenance, ensuring long-term stable operation.
To protect your rights, please contact us through the following official channels for professional service:
Official Website Customer Service
WhatsApp: 0086-15093222637
Email: [email protected]
We are committed to providing high-quality equipment and full-cycle services to deliver comprehensive intelligent solutions for the global mining industry!
