This stone crushing plant is specially designed to produce medium and large-sized sand and gravel aggregates. The core processing capacity is up to 500 t/h. It is suitable for hard stones such as granite and basalt. The finished product is adjustable (0-5mm machine-made sand to 20-40mm aggregates).
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Equipment |
ZSW1300X4900 | PE1000X1200 or C140 Jaw Crusher | CH660 Cone Crusher | HP300 Hydraulic Cone Crusher (2 units) | 4YK2470 Vibrating Screen (2 units) | Belt Conveyor |
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Closed-circuit |
3-stage closed circuit, 100% Controllable Finished Size |
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Raw materials |
Applicable to 120+ ore types including limestone, granite, basalt, and river stone. |
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Feed Size |
0-800mm |
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Capacity |
500t/h |
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Finished product |
Adjustable, common sizes are 0-5mm (machine-made sand), 5-10mm, 10-20mm, 20-40mm, etc. |
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Design requirements
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1. Required production capacity (t/h) 2. Raw material type, hardness, and abrasiveness 3. Maximum feed size (mm) 4. Target finished product size(s) |
Feed opening size: 1070x1400mm
Max. Feed: 900mm
Processing capacity: 400-900 t/h
Feed Size: ≤321 mm
Power: 315kw
Capacity: 162-401 t/h
Max. Feed: ≦190 mm
Processing Capacity: 110-380 t/h
Power: 220kw
Screen Mesh Size: 2400 × 7000 mm
Max. Feed: 200 mm
Processing Capacity: 180–900 t/h
Raw ore is fed into a jaw crusher via a vibrating feeder; a grizzly screen pre-separates fines and soil to reduce wear on the jaw crusher and prevent clogging. The jaw crusher reduces 800mm large blocks to 120-180mm, with a capacity of 250-500 tph.
A single-cylinder hydraulic cone crusher handles intermediate crushing. It features automatic hydraulic discharge opening adjustment and integrated tramp iron protection. Maintenance is simple—a single hydraulic cylinder manages both adjustment and chamber clearing, and liner replacement takes less than 4 hours. Capacity: 200-500 tph.
A hydraulic cone crusher performs fine crushing and particle shaping, producing cubical 0-40mm finished products with a flakiness/elongation index of less than 12%. It automatically clears the chamber and resets if uncrushable foreign objects enter, with downtime of no more than 2 minutes.
A four-deck vibrating screen separates the finished product into four size fractions: 0-5mm (manufactured sand), 5-10mm, 10-20mm, and 20-40mm. Screen meshes can be changed to adjust the proportion of each fraction. The entire line utilizes enclosed belt conveyors for material transport.
No two quarries are the same. That's why every Baichy configuration starts with your raw material and target capacity — never a catalog template. The installations below are just a sample. Your project could be the next one on this list.

Mobile VSI Sand Maker + 2PG1000×800 Roller Crusher: Two-Stage Fine Sand Making Solution
Project Location: Lebanon
Project equipment: Mobile VSI Sand Making Machine + 2PG1000×800 Double-Roller Crusher (2-Stage Sand Making)
Project capacity: 60–100 tph (finished sand 0–3 mm)
Output size: 0–3 mm premium manufactured sand (adjustable to 0–5 mm)
Feed material: ≤40 mm pre-crushed aggregate (from jaw/cone crusher)
Applicable materials: Limestone, granite, basalt, river pebble, tailings
Host Brand: Baichy Heavy Industry

2PC1000X1200 2-stage Hammer Crusher: A Single Unit Replacing Two-stage Crushing
Project Location: Saudi Arabia
Equipment Configuration: 2PC1000X1200 Two-Stage Hammer Crusher (Single-unit solution)
Design Capacity: 80–100 t/h
Finished Product Specifications: ≤3mm (approx. 50% is 0.5–0.075mm fines, 35% is 0.6–2mm, and the remainder is 2–3mm; adjustable)
Processed Material: Limestone (abundant local deposits)
Main Equipment Brand: Baichy Heavy Industry
Tell us your raw material and target capacity. Our engineers will design a custom line and send you a quote within 24 hours.
Get Your Custom Layout & Quote NowWe don't just sell machines. We deliver production lines that work — on time, on spec, on budget.
Certified manufacturing. 35,000 m² facility. 200+ skilled workers. All key components made in-house.
Senior engineers analyze your rock type, feed gradation, moisture content, and site elevation before proposing a single machine.
Foundation drawings, steel structure, electrical controls, dust suppression, installation supervision, and operator training — all included.
No dealer, no trader, no markup. You pay the ex-factory price. Competitive freight to your seaport.
Full warranty on main equipment. Wearing parts always in stock. Shipped within 48 hours via DHL/FedEx.
Lines operating in Indonesia, Philippines, Saudi Arabia, Nigeria, Kenya, Peru, Kazakhstan, Russia, and more.