Baichy Heavy Industrial Machinery Co., Ltd
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500 TPH Stationary Stone Crushing Plant

This stone crushing plant is specially designed to produce medium and large-sized sand and gravel aggregates. The core processing capacity is up to 500 t/h. It is suitable for hard stones such as granite and basalt. The finished product is adjustable (0-5mm machine-made sand to 20-40mm aggregates).

500 TPH Stationary Stone Crushing Plant

 Equipment 

ZSW1300X4900 | PE1000X1200 or C140 Jaw Crusher | CH660 Cone Crusher | HP300 Hydraulic Cone Crusher (2 units) | 4YK2470 Vibrating Screen (2 units) | Belt Conveyor

 Closed-circuit

3-stage closed circuit, 100% Controllable Finished Size

 Raw materials

Applicable to 120+ ore types including limestone, granite, basalt, and river stone.

 Feed Size

0-800mm

 Capacity

500t/h

 Finished product

Adjustable, common sizes are 0-5mm (machine-made sand), 5-10mm, 10-20mm, 20-40mm, etc.

 

 Design requirements

 

1. Required production capacity (t/h)

2. Raw material type, hardness, and abrasiveness

3. Maximum feed size (mm)

4. Target finished product size(s)

Core Equipment in This Line

Every unit is available individually. Tap to view full specifications. All equipment is designed and manufactured in-house, ensuring seamless compatibility across the entire line. Same factory, same quality standard, same 12-month warranty.
C140 Jaw Crusher
C140 Jaw Crusher

Feed opening size: 1070x1400mm

Max. Feed: 900mm

Processing capacity: 400-900 t/h

CH660 Hydraulic Cone Crusher
CH660 Hydraulic Cone Crusher

Feed Size: ≤321 mm

Power: 315kw

Capacity: 162-401 t/h

HP300 Hydraulic Cone Crusher
HP300 Hydraulic Cone Crusher

Max. Feed: ≦190 mm

Processing Capacity: 110-380 t/h

Power: 220kw

4YK2470 Vibrating Screen
4YK2470 Vibrating Screen

Screen Mesh Size: 2400 × 7000 mm

Max. Feed: 200 mm

Processing Capacity: 180–900 t/h

Three-Stage Crushing Process: From 800mm Boulders to 0-5mm Manufactured Sand

1. Primary Crushing – Coarse Crushing (800mm → 120-180mm)

Raw ore is fed into a jaw crusher via a vibrating feeder; a grizzly screen pre-separates fines and soil to reduce wear on the jaw crusher and prevent clogging. The jaw crusher reduces 800mm large blocks to 120-180mm, with a capacity of 250-500 tph.

2. Secondary Crushing – Intermediate Crushing (120-180mm → 35-60mm)

A single-cylinder hydraulic cone crusher handles intermediate crushing. It features automatic hydraulic discharge opening adjustment and integrated tramp iron protection. Maintenance is simple—a single hydraulic cylinder manages both adjustment and chamber clearing, and liner replacement takes less than 4 hours. Capacity: 200-500 tph.

3. Tertiary Crushing – Fine Crushing & Shaping (35-60mm → 0-40mm)

A hydraulic cone crusher performs fine crushing and particle shaping, producing cubical 0-40mm finished products with a flakiness/elongation index of less than 12%. It automatically clears the chamber and resets if uncrushable foreign objects enter, with downtime of no more than 2 minutes.

4. Screening and Grading

A four-deck vibrating screen separates the finished product into four size fractions: 0-5mm (manufactured sand), 5-10mm, 10-20mm, and 20-40mm. Screen meshes can be changed to adjust the proportion of each fraction. The entire line utilizes enclosed belt conveyors for material transport.

Proven in the Field. Built to Deliver

No two quarries are the same. That's why every Baichy configuration starts with your raw material and target capacity — never a catalog template. The installations below are just a sample. Your project could be the next one on this list.

Not Sure Which Configuration Fits Your Project?

Tell us your raw material and target capacity. Our engineers will design a custom line and send you a quote within 24 hours.

Get Your Custom Layout & Quote Now

Why 5000+ Projects Chose Baichy

We don't just sell machines. We deliver production lines that work — on time, on spec, on budget.

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20-Year Factory, ISO 9001

Certified manufacturing. 35,000 m² facility. 200+ skilled workers. All key components made in-house.

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Engineer-Led Design

Senior engineers analyze your rock type, feed gradation, moisture content, and site elevation before proposing a single machine.

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Genuine Turnkey Delivery

Foundation drawings, steel structure, electrical controls, dust suppression, installation supervision, and operator training — all included.

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Direct Manufacturer Pricing

No dealer, no trader, no markup. You pay the ex-factory price. Competitive freight to your seaport.

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12-Month Warranty + 48h Parts

Full warranty on main equipment. Wearing parts always in stock. Shipped within 48 hours via DHL/FedEx.

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Proven Across 150+ Countries

Lines operating in Indonesia, Philippines, Saudi Arabia, Nigeria, Kenya, Peru, Kazakhstan, Russia, and more.

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Baichy Mobile Jaw Crusher Finished Goods Workshop