Baichy Heavy Industrial Machinery Co., Ltd
Phone/Wechat/Whatsapp：+008615093222637
Email：[email protected]
24 hours online
This stone crushing plant is specially designed to produce medium and large-sized sand and gravel aggregates. The core processing capacity is up to 500 t/h. It is suitable for hard stones such as granite and basalt. The finished product is adjustable (0-5mm machine-made sand to 20-40mm aggregates).
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Equipment configuration
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Vibrating feeder ZSW1300X4900 | PE Jaw Crusher1000X1200 or C140 Jaw Crusher | Cone Crusher DG500 | Cone Crusher HP300 | 4YK2470 Vibrating Screen | Belt Conveyor |
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Raw materials
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500 t/h stone crushing station can efficiently crush granite, limestone, basalt, pebbles and other hard rocks and construction waste, suitable for sand and gravel aggregates, mining and solid waste recycling. |
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Feed Size
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0-800mm |
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Capacity
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500t/h |
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Finished product
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Adjustable, common sizes are 0-5mm (machine-made sand), 5-10mm, 10-20mm, 20-40mm, etc. |
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Design requirements
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1.The required production capacity 2.The type, hardness, and abrasiveness grade of the crushed material 3.the maximum size of the feed 4.The size of the desired final fraction |
PF series impact crusher is a kind of equipment that uses the high-speed impact principle to crush various medium-hard materials with medium and fine crushing compressive strength not higher than 320Mpa, such as limestone, clinker, slag, coke, coal, etc.
CS Symons cone crusher is a high-performance cone crusher. It is a modern high-performance crusher designed and developed based on the principle of laminated crushing and the concept of more crushing and less grinding, based on the introduction and absorption of foreign technology, according to customer needs.
YK series vibrating screens are widely used in quarries for screening sand and gravel, as well as product grading in industries such as coal dressing, ore dressing, building materials, power, and chemical industry. Its efficient and stable screening performance has been recognized by the majority of users.
crushing and screening plant
crush finished product display
cone crusher
The standard processing capacity of the HP300 cone crusher is 120-445 tons/hour. The actual output is significantly affected by factors such as material hardness, humidity, particle size, and feeding uniformity. In view of the high capacity demand of 500 tons/hour, it is necessary to achieve the goal through multi-equipment collaboration and process optimization.
Dual machine parallel efficiency enhancement: Two HP300s form a parallel crushing system. It is recommended to adopt the "pre-screening-diversion feeding" mode to ensure uniform distribution of materials and avoid overloading a single machine.
• Feeding system: heavy-duty vibrating feeder (such as GZD-1500×6000), equipped with variable frequency speed regulation, precise control of feeding amount
• Screening system: multi-layer vibrating screen (3YK-3070 recommended) to achieve pre-screening and finished product grading, closed-loop design to improve efficiency
• Conveying system: high-strength belt conveyor with a bandwidth of 800mm, an inclination of ≤18°, and a speed of 1.6m/s
• Three-stage crushing process: coarse crushing (jaw crusher) → medium crushing (HP300×2) → fine crushing (closed-loop circulation with screening)
• Intelligent control: install material flow monitoring and an automatic adjustment system to dynamically balance the load of each link
• Blockage prevention: set up buffer bins at transfer points, and install blockage sensors at key locations
The four-combination mobile station is widely used in various engineering projects due to its high flexibility, customizability, and efficiency. It can quickly adapt to different working environments and needs, provide efficient and accurate crushing and screening services, and provide strong support for the smooth progress of various engineering projects.
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