A four-unit mobile crushing station isn't a fixed model of equipment, but rather a highly integrated mobile crushing and screening system. It integrates four functional modules: feeding, crushing, screening, and conveying, creating a complete, mobile production line capable of flexible operation.
This design eliminates the site constraints of fixed production lines and is particularly suitable for perse applications such as mining, construction waste disposal, and road construction. It enables rapid relocation and on-site crushing, significantly reducing material transfer costs and providing an efficient, economical, and environmentally friendly crushing and screening solution.
The capacity range of a four-unit mobile crushing station is very wide and not fixed. It primarily depends on the following key configurations:
1. Type and model of the core crushing unit: This is the most critical factor in determining capacity.
2. Properties of the material to be crushed: such as hardness, moisture content, feed size, and soil content.
3. Specification requirements for the final product: The finer the desired particle size, the lower the capacity.
The following is a rough guide to the capacity ranges of four-unit mobile crushing plants based on different main unit configurations:
Capacity Ranges of Four-Unit Mobile Crusher Plants in Different Configurations
1. Jaw Crusher + Impact Crusher/Cone Crusher + Screening (Classic Configuration)
This configuration is suitable for processing materials with medium to high hardness, such as granite, basalt, and concrete waste.
• Primary Crushing (Jaw Crusher):
◦ Reference Models: PE500×750, PE600×900
◦ Capacity Range: Approximately 80-180 tons/hour
• Secondary Crushing (Cone Crusher or Impact Crusher):
◦ Cone Crusher (e.g., CS75, HP100): Provides fine-grained material, suitable for hard rock.
◦ Impact Crusher (e.g., PF1214, PF1315): Suitable for medium-hard materials, produces a fine-grained, marketable finished product.
• Overall Capacity: The overall capacity of a four-unit mobile crusher with this configuration is typically between 100-250 tons/hour. The YDPZ57-75 (PE500×750 + CS75) has a capacity of 100-150 tons/hour, representing the next most typical and mature capacity segment for this configuration.
2. Hammer Crusher + Screening (Single-Unit High-Efficiency Configuration)
This configuration is compact and particularly suitable for processing medium-hard materials with low compressive strength and construction waste, such as limestone, bricks, and concrete blocks.
• Core Equipment: A large hammer crusher (a single-stage crusher) that combines crushing and preliminary screening.
• Capacity Range: Widely ranging from 100 to 400 t/h or even higher.
◦ Small and Medium: Approximately 100 to 200 t/h
◦ Large: Up to 300 to 400+ t/h
3. Jaw Crusher + Fine Jaw Crusher/Impact Crusher + Screening (High-Capacity Configuration)
This configuration is often used in large-scale sand and gravel aggregate production lines, where extremely high output is sought.
• Primary Crushing: Large jaw crusher (e.g., PE1200×1500)
• Secondary Crushing: Large cone crusher (e.g., HP300, HP400) or large impact crusher
• Capacity Range: This configuration of a four-unit mobile plant (typically larger) can achieve a capacity of 300-600 t/h, making it an ideal choice for large-scale construction and commercial quarries.
Summary and Selection Recommendations
| Configuration | Applicable Materials | Features | Approximate Capacity Range (t/h) |
| Jaw Crusher + Cone Crusher/Impact Crusher | Medium-hardness rock, concrete | Good finished product shape, controllable gradation, multifunctionality | 100 - 250 |
| Hammer Crusher + Screening | Medium-hardness limestone, construction waste | Short process flow, low investment, high output per unit | 100 - 400+ |
| Large Jaw Crusher + Large Cone Crusher | High-hardness rock, large quarries | Large processing capacity, high equipment investment, huge production capacity | 300 - 600+ |
For our Argentinian customer's need to process concrete waste and separate it into three precise particle sizes (0-6mm, 6-19mm, and 20-38mm), your selected four-in-one solution (YDPZ57-75) of "jaw crusher (PE500×750) + cone crusher (CS75) + screening" is a highly effective and well-matched solution.
Its 100-150 t/h capacity:
1. Fully meets customer capacity requirements.
2. Represents a prime capacity range, offering the best balance between flexibility, investment cost, and operational efficiency.
3. Cone crushers ensure excellent aggregate shape, high cubic content, and higher product value after crushing, making them particularly suitable for high-value recycled aggregate applications.
If your customer's material is particularly hard, or if you plan to process virgin rock in the future, consider a higher-grade cone crusher. If you primarily process pure concrete and bricks and require higher throughput, consider a hammer crusher.
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