Abstract: As a mining equipment manufacturer with 20 years of professional experience, we will provide you with an in-depth analysis of the 200tph YK1860 circular vibrating screen. This article will cover its working principle, key advantages, practical application cases, and answer frequently asked questions to help you fully understand this ideal screening equipment for medium to large-scale production needs.
200tph YK1860 Vibrating Screen Manufacturer
I. Understanding the Meaning of 200tph YK1860 Vibrating Screen
1.1 Model Decoding: What does YK1860 mean?
In the mining equipment field, the model number usually contains the core parameters of the equipment. The model number of the YK1860 vibrating screen can be broken down as follows:
• YK: Usually represents circular vibration, meaning that this equipment is a circular vibrating screen, and the material moves in an approximately circular trajectory on the screen surface.
• 18: Indicates that the width of the screen box is 1800mm.
• 60: Indicates that the length of the screen box is 6000mm.
Therefore, YK1860 clearly indicates that this is a large circular vibrating screen with a screen surface specification of 1.8 meters × 6 meters.
1.2 Core Parameter: The Significance of 200tph (200 tons per hour)
200tph is another key indicator in this title. It represents the designed production capacity of the YK1860 vibrating screen, namely, a processing capacity of up to 200 tons per hour. This output level makes it ideal for medium to large-scale sand and gravel aggregate production lines, mining beneficiation plants, and other similar scenarios. It can efficiently match the output of front-end main crushing equipment such as jaw crushers and cone crushers, ensuring the smooth operation of the entire production line.
II. What is the YK Series Circular Vibrating Screen?
The YK series circular vibrating screen is one of the classic vibrating screening equipment produced by our company. It adopts a ring groove riveted frame connection, making the structure robust and durable. The vibrator uses a tire-type coupling for flexible connection, ensuring smooth transmission. This series of vibrating screens is renowned for its high efficiency, low noise, and convenient maintenance. The YK1860 vibrating screen, as the largest model in this series, is specifically designed for high-capacity screening needs and is an ideal choice for aggregate screening, mining screening, and other fields.
III. Key Advantages of the 200tph YK1860 Vibrating Screen
After 20 years of technological accumulation and process improvement, our YK1860 vibrating screen possesses the following significant advantages:
3.1 Superior Screening Efficiency and High Capacity
• Powerful Vibrator: Equipped with a high-power vibrator, it generates strong vibration force, allowing materials to be fully thrown and dispersed on the screen surface, effectively preventing clogging and ensuring a stable processing capacity of up to 200tph.
• Multi-layer Screening: 2-4 layers of screens can be configured according to requirements, screening raw materials into various finished product specifications in one pass to meet perse gradation requirements.
3.2 Robust and Durable with Low Failure Rate
• Heavy-duty Structure: The screen box side plates are made of high-strength steel plates and optimized through computer simulation analysis to ensure no deformation or cracking under long-term high-intensity vibration.
• High-Quality Vibrator: The bearing housing and vibrator body are integrated into a single design, resulting in a more compact structure, stronger load-bearing capacity, and a service life far exceeding ordinary standards.
3.3 Easy Maintenance and Economical Operation
• Modular Design: The screen adopts a modular clamping device, making replacement simple and quick, effectively reducing downtime.
• Lubrication System: The vibrator uses grease lubrication, which is simpler to maintain and provides better sealing compared to thin oil lubrication, avoiding the risk of oil leakage.
Vibrating screen customer site
IV. Case Study Sharing
Case Name: A Large Granite Aggregate Production Line in East China
• Customer Needs: A high-quality aggregate production line with a capacity of 500 tons per hour was needed. The screening stage required a large processing capacity, producing four finished aggregate sizes: 0-5mm, 5-10mm, 10-20mm, and 20-31.5mm.
• Solution: We configured two 200tph YK1860 vibrating screens for parallel operation, each responsible for a different screening section. The equipment uses a three-layer screen design, perfectly achieving accurate grading of the four aggregate sizes.
• Performance Results: Since commissioning, the two YK1860 vibrating screens have operated smoothly, achieving a screening efficiency of over 95%, fully meeting the screening requirements of over 400 tons per hour. The screens have a long service life, creating significant economic benefits for the customer.
V. Recommended Related Equipment
A high-efficiency YK1860 vibrating screen needs to work in conjunction with suitable crushing equipment. We recommend considering the following supporting equipment to form a complete production line:
1. Feeding Equipment: ZSW490×110 vibrating feeder, ensuring uniform and continuous feeding to the crusher.
2. Primary Crushing: PE750×1060 jaw crusher, serving as the core of coarse crushing, handling large pieces of raw material.
3. Secondary Crushing: HPT300 multi-cylinder hydraulic cone crusher, used for medium and fine crushing, producing aggregates with excellent particle shape.
4. Conveying System: TD75 belt conveyor, connecting various process stages.
VI. Frequently Asked Questions (FAQ)
6.1 What is the service life of the YK1860 vibrating screen mesh?
The service life of the screen mesh is closely related to the abrasiveness, moisture content, and feeding method of the material being processed. For common materials such as granite and limestone, under uniform feeding and dry conditions, the average service life of the screen mesh is typically 1-3 months. We offer screen meshes made of various materials (such as manganese steel and polyurethane), allowing customers to choose according to their specific working conditions.
6.2 How are noise and vibration controlled during equipment operation?
Our YK1860 vibrating screen is designed with vibration and noise reduction in mind. The equipment is supported by rubber springs, effectively isolating most of the vibration transmission to the foundation structure. Simultaneously, the vibrator uses high-precision gear machining and dynamic balancing, reducing vibration and noise at the source, ensuring smooth equipment operation and meeting environmental protection requirements.
6.3 What should be done if the output temporarily does not reach 200tph?
Lower-than-expected output is usually related to material characteristics (such as high moisture content causing adhesion) or equipment parameter settings. You can try the following:
• Adjust the excitation force: Change the excitation force by adjusting the angle between the eccentric blocks at both ends of the vibratory motor to optimize the material throwing intensity.
• Check the screen inclination angle: Ensure the screen is installed at the correct angle.
• Optimize the feeding: Ensure continuous and uniform feeding, avoiding inconsistent amounts. Our engineers can provide remote guidance or on-site service.
About of Baichy Heavy Industry
Baichy Heavy Industry is a high-tech mining equipment company integrating R&D, manufacturing, sales, and after-sales service. Focusing on crushing, grinding, and mineral processing equipment, we provide professional solutions to our customers. We are ISO9001:2015 、certified, and our products include mobile crushing palnts, crawler crushing plant, construction waste crushing plants, jaw crushers, sand making machines, cone crushers, fine crushers, grinding mills, ball mills, etc., all with reliable performance to meet diverse project needs.
Our advantages:
• Professional pre-sales support: Free project design and comprehensive solutions to help you accurately select the right equipment;
• Comprehensive on-site service: Providing installation guidance and worker training to ensure smooth equipment commissioning;
• Reliable after-sales guarantee: A complete after-sales system, timely response to technical inquiries and equipment maintenance, ensuring long-term stable operation.
To protect your rights, please contact us through the following official channels for professional service:
Official Website Customer Service
WhatsApp: 0086-15093222637
Email: [email protected]
We are committed to providing high-quality equipment and full-cycle services to deliver comprehensive intelligent solutions for the global mining industry!
