Project Objective: Mobile Limestone Crushing Production Line
Raw Material: Limestone
Output: 180-250 tons/hour
Finished Product Particle Size: 0-10mm, 10-20mm, 20-30mm
I. Core Advantages: Precise Control from Raw Material to Finished Product
This project solution is specifically designed for the characteristics of limestone, fully leveraging the flexibility of the mobile crushing station to achieve three core advantages:
1. Controllable and Adjustable Finished Product Particle Size: The core equipment, combined with a multi-layer precision vibrating screen, can easily and strictly grade the finished product into specifications in high market demand, such as 0-10mm (stone powder/sand), 10-20mm (high-quality gravel), and 20-30mm (standard gravel), maximizing product value.
2. Stable Output Targets: Targeting medium-to-high output needs of 180-250 tons/hour, we have optimized equipment selection and process design to ensure stable high output within the expected range during continuous operation, guaranteeing your profits.
3. "Mobility" equals efficiency: Equipment can be directly deployed to the mining face, reducing the transportation distance of mining trucks; convenient relocation allows for rapid response to the work needs of different mining sites, significantly reducing overall operating costs.
Mobile Crusher PDF， Download ↓↓↓
II. Key Equipment Configuration and Process Flow Analysis
To achieve precise particle size control and high-efficiency production, we recommend a closed-loop process flow of "two-stage crushing + multi-layer screening":
• First Stage: Mobile Jaw Crusher (Coarse Crushing)
◦ Function: As the "leader" of the crushing line, it is responsible for powerful coarse crushing of large pieces of limestone raw material.
◦ Advantages: Large crushing ratio, strong processing capacity, providing uniformly sized primary raw materials for subsequent medium crushing.
• Second Stage: Mobile Impact Crusher (Medium and Fine Crushing and Shaping)
◦ Function: Receives materials from the coarse crusher and performs medium and fine crushing processing. The impact crushing principle of the impact crusher effectively shapes the limestone particles into a cubic shape, resulting in better aggregate particle shape, higher compressive strength, and increased value.
• Core Components: Mobile Vibrating Screen and Closed-Loop System
◦ Function: The crushed mixture is precisely screened into 0-10mm, 10-20mm, 20-30mm, and possibly larger than 30mm particles using a high-efficiency multi-layer vibrating screen (e.g., 3 or 4 layers).
◦ Closed-Loop Design: Material larger than 30mm that does not meet the requirements (return material) is automatically returned to the impact crusher via a belt conveyor for further crushing, forming a closed-loop system. This not only eliminates the workload of manual intervention in returning material but also ensures that the output particle size of the entire system meets 100% of the requirements, maximizing production line efficiency.
III. Why is this solution your best choice?
• Fast Return on Investment: Rapid production and immediate returns, with a capital turnover rate far exceeding that of fixed production lines.
• Adaptable to Environmental Trends: The equipment features a sealable design and is equipped with a dust removal device, enabling green and environmentally friendly production.
• Responds to Market Changes: Screen specifications can be flexibly adjusted according to market demand, quickly changing the finished product particle size ratio and seizing market opportunities.
For a well-defined limestone crushing project, choosing a mature and stable mobile crushing solution is the cornerstone of success. Our 180-250 ton/hour mobile crushing plant solutions perfectly combine your production needs, finished product specifications, and the flexibility of mobile equipment, helping you gain a decisive advantage in today's highly competitive sand and gravel market.
We offer free site surveys and customized solutions. Please provide your specific site information to obtain detailed equipment quotes and process flow design drawings!
