Baichy Heavy Industrial Machinery Co., Ltd
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Aggregate Crusher Machine

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  • 100-1200mm

    Feed Size

  • 30-280KW

    Motor Power

  • 0-1200t/h

    Capacity

Product Overview

 
In modern building and infrastructure construction, aggregate (sand and gravel) is the primary raw material for concrete and asphalt, and its quality directly impacts the overall performance of the project. Aggregate crushers are the core equipment in aggregate production lines, responsible for crushing large stones into the required specifications.
 
Aggregate Crusher Machine
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What is an aggregate crusher?

An aggregate crusheris a heavy-duty machine engineered to break down natural rock and ore into precisely graded sand and gravel. By applying mechanical force through compression, impact, or shear, it fractures raw materials into uniform aggregate sizes essential for construction, road building, and other engineering applications.

Main Crusher Types and Features

1. Jaw Crusher

As the preferred equipment for primary crushing, it uses the squeezing action between the movable and fixed jaws to achieve crushing.

• Advantages: Robust and efficient, with simple operation and reliable performance for high-volume processing.

• Disadvantages: The crushed product exhibits a broad particle size distribution, resulting in inconsistent gradation and uniformity that requires further optimization.

• Applicable for: 

Max. Feed Material Compressive Strength:​​ 320 MPa

​​Processing Type:​​ Coarse (Primary) Crushing

​​Material Applicability:​​ Universal

2. Cone Crusher

Ideal for secondary and fine crushing stages, employing inter-particle compression to produce well-shaped, uniform end products.

• Advantages: Achieve more throughput with less power, and command better prices for your uniformly graded, high-value end product.

• Disadvantages: This design involves greater mechanical complexity, which can lead to increased maintenance needs and total cost of ownership over time.

• Applicable for: Ideal for medium and fine crushing applications, delivering superior performance on medium-hard to tough materials.

3. Impact Crusher

Harnesses impactful energy to fracture materials, simultaneously achieving crushing and shaping for superior, cube-shaped end products.

• Advantages: High crushing ratio and adjustable product particle size.

• Disadvantages: Not suitable for high-hardness materials.

• Applicable for: Medium and fine crushing of medium-soft materials.

 Baichy Heavy Industry PE series jaw crusher at the working site of granite quarryPF impact crusher in the workshop, ready for shipment.Display of multi-cylinder cone crushers in the shipping area

Working Principle
Aggregate Crusher Machine

 PE series jaw crusher granite crushing site

How to choose the right aggregate crusher?

Selecting the optimal crusher requires a comprehensive evaluation of several key factors to ensure it meets your operational and economic goals. Primary considerations include:

 

1. Material properties: including hardness, wear resistance, moisture content, and feed size.

2. Capacity requirements: Determine the equipment's processing capacity based on the scale of production.

3. Product requirements: Required particle size and shape of the finished product.

4. Investment budget: Balance between equipment purchase and operating costs.

5. Environmental requirements: Dust and noise control standards.

 

As core equipment in building material production, the performance of the aggregate crusher directly impacts aggregate quality and production costs. With technological advancements, modern crushing equipment is becoming more efficient, intelligent, and environmentally friendly. Selecting the right crusher and properly operating and maintaining it are crucial for improving production efficiency and reducing operating costs.

When selecting equipment, it is recommended to consult with professional technicians based on actual production needs and conduct a comprehensive evaluation before making a decision.

Specification

*The output will vary according to different materials, feed particle size and other factors

 Equipment 

ZSW960x3800 Vibrating feeder | PE600x900 jaw crusher | CS110/PYB1200 Cone crusher |4YK1860 Vibrating screen | Belt conveyor.

 Raw materials

This stone-crushing plant can crush more than 120 kinds of ore materials such as limestone, granite, basalt, Riverstone, and rocks.

 Feed Size

Less than 500mm

 Capacity

100-150t/h

 Finished product

Adjustable, common sizes are 0-5mm (machine-made sand), 5-10mm, 10-20mm, 20-40mm, etc.

 

Design requirements

 

1. The required production capacity

2. The type, hardness, and abrasiveness grade of the crushed material

3. The maximum size of the feed

4. The size of the desired final fraction

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