Baichy Heavy Industrial Machinery Co., Ltd
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The HP400 is a high-performance, multi-cylinder hydraulic cone crusher designed specifically for medium-to-high hardness ores—such as iron, copper, and gold ores, as well as granite and basalt. It serves as a core component in large-scale mining operations and sand & aggregate projects, enabling a "more crushing, less grinding" strategy to ensure high yields, stable production, and intelligent crushing capabilities.
HP400: The workhorse model for medium-sized mines and production lines, offering an efficient throughput of 135–630 t/h and suitable for both medium and fine crushing applications.
Iron / Copper / Gold Mines: Secondary Medium Crushing (Standard Cavity) → 200–300 mm input → 60–100 mm output; Tertiary Fine Crushing (Short Head Cavity) → 60–100 mm input → 10–25 mm output (feed for grinding mills).
Advantages: High crushing ratio and a high proportion of fine-grained particles, resulting in a reduction of over 30% in grinding energy consumption and an improvement in mineral processing recovery rates.
Case Study: A gold mine in Chile utilized two HP400 units and one HP500 unit; the combined total throughput reached 1,500 tons per hour, leading to a 25% reduction in grinding costs.
Granite / Basalt / Quartz: Producing premium aggregates in 0–5 mm, 5–10 mm, and 10–20 mm size fractions. These products feature excellent particle shape—with a flakiness and elongation index of less than 10%—making them ideally suited for high-speed rail, highway construction, and commercial concrete mixing plants.
Case Study: A large-scale sand and gravel production line in Southeast Asia utilizing an HP500 cone crusher for fine crushing. The single-machine output capacity reaches 700 t/h, with a finished product qualification rate of 98%.
The multi-cylinder hydraulic cone crusher stands as the unrivaled choice for hard rock mining operations, distinguished by four core advantages: immense crushing force, intelligent hydraulic control, high output with low energy consumption, and exceptional stability and durability. Whether the goal is to enhance quality and efficiency in medium-sized mines or to achieve large-scale production in major mining operations, this equipment integrates seamlessly, empowering mining enterprises to reduce costs, boost output, improve efficiency, and increase revenue.
| Model | Cavity | Standard type | Shorthead type | Capacity(t/h) | Motor Power(kw) | ||
|---|---|---|---|---|---|---|---|
| Feeder opening size(mm) | Outlet setting size(mm) | Feeder opening size(mm) | Outlet setting size(mm) | ||||
| HPC-400 | Coarse | 250 | 25 | 90 | 10 | 285-560 | 280-355 |
| Medium | 195 | 20 | 50 | 8 | 250-490 | ||
| Fine | 110 | 14 | 40 | 6 | 180-345 | ||
| UltrafineFine | 90 | 10 | 30 | 6 | 135-320 | ||
| NO. | Product Name | Model | Quantity |
|---|---|---|---|
| 1 | Hopper | - | 1 |
| 2 | Vibrating feeder | ZSW1349 | 1 |
| 3 | Jaw Crusher | PE900x1200 | 1 |
| 4 | HP Cone Crusher | HPC-400 | 1 |
| 5 | YK Vibrating Screen | 2YK2460 | 1 |
| 6 | YK Vibrating Screen | 3YK2460 | 1 |
| 7 | Belt conveyor | B1200 | 3 |
| 7 | Belt conveyor | B1000 | 2 |
| 8 | Belt conveyor | B650 | 4 |
Regarding the configuration of the HP400 multi-cylinder hydraulic cone crusher and its auxiliary equipment (including feeders, jaw crushers, screens, conveyors, etc.), the core advantages of this production line can be analyzed across several key dimensions: process performance, intelligent reliability, output and energy efficiency, maintenance adaptability, and environmental-economic benefits.
Controllable Particle Shape and Gradation: The HP400 employs full-chamber laminated crushing; materials are subjected to a combination of compression, shearing, and grinding forces, resulting in a finished product with a cubicity content exceeding 85% and an extremely low flakiness and elongation index. This is paired with a two-stage vibrating screen system—comprising a 2YK2460 (primary screen) and a 3YK2460 (fine screen)—to classify aggregates into multiple specifications (0–5 mm, 5–10 mm, and 10–20 mm), thereby meeting the specific particle size requirements of various engineering projects (such as concrete aggregates, manufactured sand, and mineral processing backfill).
Reduced Over-Crushing: The combination of laminated crushing and precision screening prevents excessive pulverization, thereby increasing the recovery rate of valuable minerals (in mining scenarios) or maximizing aggregate utilization (in construction material scenarios).
Capacity Surge: The crushing ratio reaches 1:5 to 1:10, boosting output by 35%–60% compared to traditional spring cone crushers. The integrated multi-stage crushing and screening linkage ensures a smooth workflow, effectively preventing material blockages and inefficient recirculation.
Reduced Energy Consumption: Electricity consumption is lowered by 15%–20% compared to traditional equipment. The service life of high-strength high-manganese steel or high-chrome alloy liners is extended by over 30%, resulting in a lower frequency of wear part replacements and a significant reduction in overall operating costs.
High Maintenance Efficiency: The HP400 features a side-opening frame design combined with a hydraulic cone-jacking system. Liner replacement takes only 2–4 hours (compared to 8–12 hours for traditional equipment), boosting maintenance efficiency by 60%. Its modular design allows for seamless integration with jaw crushers, screening equipment, conveyors, and other machinery, offering flexible options for production line expansion and adjustment.
Broad Operational Adaptability: Constructed with a one-piece cast steel frame and a forged main shaft, the unit offers exceptional impact resistance and fatigue durability, making it ideal for continuous, high-intensity operations. A multi-layer sealing system (combining labyrinth and spherical floating seals) effectively prevents dust and contamination, thereby extending bearing life. Capable of stable operation in extreme environments ranging from -20°C to 50°C, the machine is suitable for a wide range of applications, including mining, construction materials, and more.
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