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Dry Ball Mill

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Dry ball mill is a kind of high-efficiency grinding equipment widely used in mining, building materials, chemical industry, metallurgy and other industries. It is mainly used for dry grinding of various ores, cement clinker, coal powder and other materials. Unlike wet ball mill, dry ball mill does not need to add water, which is suitable for materials that are sensitive to moisture or production processes that need to directly obtain dry powder.

≤25mm
Feed Size
18.5-800KW
Motor Power
0.65–90 t/h
Capacity

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Dry Ball Mill
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  1. cement  ball mill plant.jpg

    cement ball mill plant

  2. mining ball mill.jpg

    Mining Ball Mill

  3. Inner wall lining.jpg

    Inner wall lining

  4. Ball mill steel balls.jpg

    Ball mill steel balls

PRODUCT FEATURES

Dry Ball Mill Product features

 

Baichy ball mill_cement ball mill_dry ball mill

1. High efficiency and energy saving

The optimized design and wear-resistant materials reduce energy consumption by 20%-30% compared with traditional crushing equipment, and the grinding efficiency is increased by more than 35%, which greatly reduces production costs.

2. Strong adaptability

It can process various ores, chemical raw materials, and solid waste (such as steel slag, fly ash) with Mohs hardness ≤9; it supports dry grinding and wet grinding to meet the fineness requirements of different industries (80-2500 mesh adjustable).

3. Stable and durable

The core components have a long life, the high manganese steel liner has a service life of 5-8 years, and the gear transmission system adopts carburizing and quenching technology, with a failure rate of <1%.

4. Precise and controllable particle size

By adjusting the grinding medium (steel ball/ceramic ball) ratio, the cylinder speed (0.5- 40 rpm), and the grading system, the finished product fineness error can be controlled within ±2μm.

Cement ball mill customer site
Working principle

What Is The Working Principle Of The Dry Ball Mill

The working principle of ball mill grinding is to achieve material crushing and grinding through strong collision and friction between the rotating grinding drum and the internal grinding media. In this process, the particle size of the material gradually decreases to achieve the required fineness and uniformity.

1. Initial stage: the number of grinding balls is small, the particles in the material are large, and the grinding balls have little wear on the material.

2. Stable stage: with the increase of running time, the number of grinding balls gradually increases, the particles in the material gradually become smaller, the grinding balls gradually increase the wear on the material, and the material is gradually ground.

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Ball mill structure diagram

Technical Specifications of Dry Ball Mill

*The output will vary according to different materials, feed particle size and other factors
Model Capacity
(t/h)
Rotate Speed
(r/min)
Grinding Balls
(t)
Power (kw) Gear Box
Model Power(kW) Model Speed Ratio
Φ1.2x4.5 1.4 30.3 5 YR250M-6 55 ZD30-8 4.481
Φ1.5x5.7 3.5 26.34 11 JR127-8 130 ZD40-7 4
Φ1.83x6.4 6 23.9 18 JR137-8 210 ZD60-8 4.5
Φ1.83x7 6.5 24.5 20 JR138-8 245 ZD60-8 4.5
Φ2x9 9.5-10 23.88 31 JR158-8 380 ZD70-8 4.5
Φ2.2x6.5 8-9 21.4 30 JRQ158-8/YR630-8 380 ZD70-9 5
Φ2.2x6.5 14Closed Circuit 21.4 30 JRQ158-8/YR630-8 380 ZD70-9 5
Φ2.2x7 12 21.4 30 JR158-8 380 ZD70-9 5
Φ2.2x7.5 13 21.4 32 JR158-8 380 ZD70-9 5
Φ2.2x8 11-12 21.4 37 JR158-8 380 ZD70-9 5
Φ2.2x9.5 14-16Closed Circuit 21.4 43 JR1510-8 475 ZD70-9 5
Φ2.2x13 16 20.3 55 YR630-8/1180/Y100L-8 630/11 JD630/ZS82.5-7 6.3/99.96
Φ2.4x7 12-16Closed Circuit 20.4 36 JR1510-8 475 JDX450 5
02.4x8 13-17Closed Circuit 20.3 41 JR1512-8/Y180L-8 570/11 JD630/ZS82.5-7 6.333/99.96
Φ2.4x9 17-19Closed Circuit 20.3 46 YR630-8/1180/Y100L-8 630/11 JD630/ZS82.5-7 6.333/99.96
Φ2.4x10 18-19Open Circuit20-22Closed Circuit 20.3 50 YR630-8/1180/Y100L-8 630/11 JD630/ZS82.5-7 6.333/99.96
Φ2.4x11 19-21Open Circuit 20.3 60 YR630-8/1180/Y100L-8 630/11 JD630/ZS82.5-7 6.333/99.96
Φ2.4x12 25-27Closed Circuit 20.3 61 YR800-8/1180/Y100L-8 800/11 JD630/ZS82.5-7 6.333/99.96
Φ2.4x13 25-27High Fineness Open Circuit 20.3 66 YR800-8/1180/Y100L-8 800/11 JD630/ZS82.5-7 6.333/99.96
Φ2.4x13 21-23Open Circuit 20.3 66 YR1000-8/1180/Y160M-4 1000/11 JD630/ZS82.5-7 6.333/99.96
Φ2.6x10 25-27Closed Circuit 20.3 60 YR800-8/1250 800 JD800 5.5
Φ2.6x13 27-29 19.1 80 YR1000-8/1180/Y160M-4 1000/11   5.5/280
Φ3x9 33-34Closed Circuit 19.6 79 YR1000-8/1180/Y160M-4 1000/11 NAL108/8/ZS110-19 8/280
Φ3x9 36.5Closed Circuit 17.6 79 YR118/61-8 1000 2x1250 42.163
Φ3x11 35-40Closed Circuit 18.3 97 YR1250-8/1430/YR160M-4 1250/11 YNL1210 6.3
Φ3x11 47Closed Circuit 17.7 97 YR118/74-8 1250 ZI314 42.39
Φ3x12 38-40Closed Circuit 18.1 90 YR1250-8/1430 1250/11 JS1100-00 41.27
Φ3.2x11 40Closed Circuit 18 103 YR1400-8/1430/Y160M-4 1400/11 YNL1210/ZS110-19 12.35/28
Φ3.5x11.5 65-70Closed Circuit 16.5 129 TYD143/49-8 2000 ZI370 36.239
Φ3.5x11.5 50Closed Circuit 17.2 126 YR1800-8/1430/Y200L2-2 1800/37   43.02/318
Φ3.8x13 70-75Closed Circuit 16.6 170 YRKK800-8 2500 JS130/MFY250 44.9
Φ3.8x13 60-62 16.3 170 YR2500-10/1730 2500 MFYX250  
Φ4x13 65Closed Circuit 15.95 202 YRKK900-8 2800 JS130-8 46.7
Φ4.2x13 85Closed Circuit 16.3 224 YRKK900-8 3150 MFY320 47.8
Φ4.2x13 85-87 16.3 224 YR1000-8 3530 JQS3550 15.6

FAQ about ball mill

 

Q1: How to choose between wet ball milling and dry ball milling? ​​

Wet method: Suitable for subsequent flotation processes or scenes that require dust prevention (such as gold mines and copper mines), with low energy consumption but requiring wastewater treatment.

Dry method: Suitable for industries that do not require liquids, such as building materials and chemicals, but requires a dust removal system.

​​

Q2: Which grinding medium is better, steel balls or ceramic balls? ​​

Steel balls: High density and strong impact force, suitable for hard materials such as metal ores, but may introduce iron impurities.

Ceramic balls: Pollution-free and corrosion-resistant, suitable for fields with high purity requirements (such as electronic-grade silicon powder), with a high cost.

 

Q3: How to calculate the capacity of a ball mill?

General formula:

Capacity (t/h) = 0.2×Cylinder effective volume (m³)×Filling rate (25%-45%)×Material density​​

▶ For example: When a Φ2.4×6m ball mill wet grinds iron ore, the theoretical capacity is about 8-12t/h.

​​

Q4: How to reduce the energy consumption of the ball mill? ​​

Optimize the steel ball grading: large balls (Φ100mm) account for 40% + small balls (Φ20mm) account for 60% impact is more efficient.

Frequency control: adjust the speed according to the hardness of the material, saving 15%-20% energy.

Regular maintenance: replace the worn liner in time to avoid ineffective power consumption.

​​

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