1. What is the 100TPH VSI7611 Sand Making Production Line?
The 100TPH VSI7611 Sand Making Production Line is a small- to medium-sized sand and gravel production system centered around the VSI7611 vertical shaft impact crusher. With an output of 100 tons per hour, it is suitable for applications such as construction sand, road aggregates, and concrete batching plants. This production line utilizes an advanced "rock-on-rock" or "rock-on-iron" crushing principle, resulting in finished sand with excellent particle size and a well-balanced gradation, meeting the high-standard sand requirements of various industries.
2. Core Configuration of the 100TPH VSI7611 Sand Making Production Line
1. Main Equipment Components
| Equipment Name | Model | Function |
| Vibrating Feeder | GZD960×3800 | Uniform feeding, preventing material blockage |
| Jaw Crusher (optional) | PE600×900 | Primary crushing, processing bulk materials |
| VSI7611 Sand Making Machine | VSI7611 | Core sand making, optimizing sand grain shape |
| Vibrating Screen | 3YK1860 | Grading screening, controlling finished product particle size |
| Belt Conveyor | B800×15m | Material transportation, connecting various equipment |
| Sand Washer (optional) | XSD3016 | Cleaning and removing impurities, improving sand quality |
2. Production Line Workflow
1. Feeding Stage: Raw materials (such as granite and limestone) are evenly fed into the jaw crusher (if coarse crushing is required) via a vibrating feeder.
2. Crushing Stage: The material enters the VSI7611 sand making machine and is crushed by the high-speed rotating impeller, producing high-quality machine-made sand with a particle size of 0-5mm.
3. Screening Stage: The vibrating screen classifies the finished sand by particle size, and unqualified material is returned to the sand making machine for secondary crushing.
4. Cleaning (Optional): If high mud content is required, a sand washer can be added to enhance cleanliness.
III. Core Advantages of the VSI7611 Sand Making Machine
✔ High Efficiency and Energy Saving: The deep-cavity rotor design improves crushing efficiency by 30% and reduces energy consumption by 15% compared to traditional sand making machines.
✔ Excellent Grain Shape: The finished sand is cubic with an adjustable fineness modulus (2.3-3.0), meeting national standards for construction sand.
✔ Easy Maintenance: The hydraulically accessible cover allows for easy access to the impeller and wear parts, reducing downtime.
✔ Environmentally Friendly and Low Noise: The enclosed structure and pulse dust removal ensure dust emissions ≤ 20mg/m³ and noise ≤ 75dB.
Technical Parameters for Reference:
| Project | Parameters |
| Maximum Feed Particle Size | ≤50mm |
| Processing Capacity | 80-120TPH |
| Motor Power | 110kW |
| Impeller Speed | 1400-1900 rpm |
IV. Investment Cost Analysis of a 100TPH Sand Production Line
1. Equipment Quotation Range
• Basic Configuration (VSI7611 + Vibrating Screen + Conveyor): 500,000-700,000 RMB
• Complete Configuration (Including Jaw Crusher and Sand Washer): 800,000-1.2 Million RMB
(Note: Prices are affected by steel market conditions and configuration options; please consult the manufacturer for details.)
2. Operating Cost Estimation
| Project | Cost (RMB/ton) |
| Electricity (0.8 RMB/kWh) | 1.2-1.5 |
| Consumable Parts (wear blocks, impeller) | 0.3-0.5 |
| Labor (2 people) | 0.5-1.0 |
| Total Cost | 2.0-3.0 |
Return on Investment (ROI): Based on a market price of 60-80 RMB/ton for manufactured sand and an average daily production time of 8 hours, the payback period is approximately 6-12 months.
V. How to Choose a Reliable Sand Production Line Manufacturer?
1. Qualifications: Choose a reputable company with ISO certification and patented technology.
2. Case Studies: Require a video or on-site visit showing a successful case study of a similar production capacity (e.g., 100TPH). 3. Service: Does it offer free design, installation and commissioning, technical training, and other support?
4. After-sales service: Warranty period ≥ 1 year, with 24-hour remote fault diagnosis.
The 100TPH VSI7611 sand production line, with its high production capacity, low energy consumption, and high-quality finished product, is an ideal choice for small and medium-sized sand and gravel plants. If you need a free configuration plan, detailed quote, or technical specifications, please feel free to contact us! With 20 years of dedicated experience in sand making equipment research and development, we provide one-stop EPC solutions to help you quickly achieve production and profitability!
Baichy Heavy Industry – Your Trusted Partner for Seamless Equipment Operation
To ensure optimal performance of your equipment, Baichy Heavy Industry offers:
- Professional on-site installation guidance
- Comprehensive operator training
- 24/7 technical support & maintenance services
Our complete after-sales service system guarantees long-term, stable operation of your machinery with minimal downtime.
Protect Your Rights – Only Use Official Channels
To avoid scams and ensure authentic support, contact us exclusively through:
• Official Website: www.baichychina.com
• WhatsApp: +8615093222637
• Email: [email protected]
Your satisfaction is our priority – expect prompt, professional service every time.
(Note: Beware of unauthorized third parties claiming to represent Baichy. Always verify through official contacts.)
