Based on the specifications provided by the customer, I recommend the following crushing system solution:
Core Equipment Configuration
Rotary Dryer Machine
1. Drying System
• Rotary Dryer: Processing capacity 4-5 tons/hour, capable of reducing material moisture content from >20% to 8-10%
• Heat Source: Coal-fired hot air furnace or natural gas hot air furnace
• Supporting Equipment: Cyclone dust collector + bag filter
Crushing System - Jaw Crusher
2. Crushing System
• Primary Crushing: Jaw crusher, feed size ≤50mm, output size ≤20mm
• Secondary Crushing: Impact crusher or hammer crusher, output size ≤5mm
• Tertiary Grinding: Raymond mill or vertical mill, output particle size D80<0.2mm, D90<0.5mm, D99<1.0mm
With 20 years of technological accumulation, Baichy has formed a complete product line of crushing equipment, covering a full range of products including jaw crushers, cone crushers, impact crushers, and hammer crushers. In equipment design, we adopt a mature platform-based design concept, and core components such as bearings, hydraulic components, and motors are all selected from first-tier brands that have been proven over time, ensuring stable operation of the equipment under extreme working conditions.
Intelligent Technology Breakthroughs to Improve Production Efficiency
Our intelligent crushing equipment is equipped with an automatic feeding control module, automatic discharge port control, and wear compensation module. The equipment can optimize parameters in real time according to material characteristics, maintaining high-efficiency operation without manual intervention. Intelligent control ensures stable material crushing accuracy and better finished product particle shape, while extending the replacement cycle of wear parts by 15%, reducing consumable costs and maintenance frequency.
Energy-Saving and Environmentally Friendly Design to Reduce Operating Costs
In response to the national "dual carbon" strategy requirements, our equipment adopts variable frequency drive technology, reducing energy consumption by 18% compared to traditional models and increasing processing capacity by 25%. The hydraulic energy recovery system can convert 15% of kinetic energy into electrical energy for storage, reducing energy consumption per unit of ore crushed by approximately 18% compared to 2020. The equipment operating noise is below 85 decibels, and dust emissions meet national environmental protection standards.
Classic Application Cases
Case Study 1: China United Cement Group Shaanxi Baoji Project
In 2023, China United Cement invested in a 10 million-ton-per-year sand and aggregate production line in Baoji, Shaanxi, selecting our PCZ2125 heavy-duty impact crusher as the core crushing equipment. After the project went into operation, the single machine's daily processing capacity reached 72,000 tons, and the finished sand gradation continuity was superior to the industry average. The production cost per ton of sand decreased from 45 yuan to 28 yuan, saving over ten million yuan annually.
Case Study 2: Southern Cement Production Line Upgrade
A Southern Cement's old production line was on the verge of being phased out due to low equipment efficiency. In 2024, after introducing our heavy-duty impact crusher, by adjusting the angle of the impact plates and the rotor speed, the hourly output increased from 150 tons to 400 tons. At the same time, the proportion of particles smaller than 5mm in the finished sand increased from 60% to 85%, meeting the demand for fine aggregates in high-end concrete, and expanding the product premium by 20%.
Case Study 3: Qingyuan Gucheng Mining Project
In 2019, Qingyuan Gucheng Mining Development Investment Co., Ltd. selected our SCH8000 multi-cylinder cone crusher as the core equipment for its second production line. After optimization of the cavity shape and rotation speed by our technical team, the equipment's finished product rate reached 90%, with an hourly output of up to 650 tons. The finished product particle shape met the requirements for high-quality aggregates and has been operating stably for many years.
Product Recommendation Solutions
1. Jaw Crusher Series
As primary crushing equipment, our jaw crushers feature a large crushing ratio, uniform product particle size, simple structure, and easy maintenance. They are suitable for various materials with compressive strength not exceeding 320 MPa, with processing capacities ranging from 50 t/h to 1160 t/h, and are widely used in the coarse crushing stages of mining, building materials, highways, and railways.
Symons Cone Crusher
2. Cone Crusher Series
Cone crushers, with their high crushing ratio, good particle shape, and low energy consumption, dominate the medium and fine crushing stages. We offer two series: single-cylinder hydraulic cone crushers and multi-cylinder hydraulic cone crushers, with processing capacities ranging from 160 t/h to 800 t/h, especially suitable for the efficient crushing of metal ores. 3. Heavy Hammer Crusher Series
Heavy hammer crushers are suitable for crushing various medium-hard and brittle materials, such as coal, limestone, and gypsum. They offer multiple crushing methods, including impact, shearing, and grinding, allowing for the selection of the most appropriate method based on material properties. Processing capacity ranges from 50 t/h to 3000 t/h, making them a currently suitable stone crushing equipment.
Frequently Asked Questions (FAQ)
Q1: How to choose the right crushing equipment?
A: Choosing crushing equipment requires considering factors such as material hardness, feed size, capacity requirements, and output particle size requirements. Generally, for capacity requirements > 3000 t/h, a gyratory crusher is recommended; for material hardness > 7, a jaw crusher is preferred; for limited investment budgets, a heavy hammer crusher is a viable option; and for materials with a clay content > 10%, a clog-resistant jaw crusher is necessary.
Q2: What are the common faults of crushing equipment? How to solve them?
A: Common faults include high bearing temperature, abnormal equipment vibration, and sudden shutdown of the main machine. Solutions include checking the lubrication system, tightening anchor bolts, and clearing blockages in the discharge port. It is recommended to establish a regular maintenance system and use intelligent monitoring systems to provide early warnings of potential faults.
Q3: How to reduce the operating costs of crushing equipment?
A: The key to reducing operating costs lies in:
① selecting energy-efficient equipment and using variable frequency drive technology to reduce energy consumption;
② regular maintenance to extend equipment lifespan;
③ optimizing process parameters to improve crushing efficiency;
④ selecting wear-resistant spare parts to reduce replacement frequency.
Baichy Heavy Industry is a high-tech mining equipment company integrating R&D, manufacturing, sales, and after-sales service. Focusing on crushing, grinding, and mineral processing equipment, we provide professional solutions to our customers. We are ISO9001:2015 certified, and our products include mobile jaw crushing plants, construction waste crushing plants, jaw crushers, sand making machines, cone crushers, fine crushers, grinding mills, ball mills, etc., all with reliable performance to meet diverse project needs.
Our advantages:
• Professional pre-sales support: Free project design and comprehensive solutions to help you accurately select the right equipment;
• Comprehensive on-site service: Providing installation guidance and worker training to ensure smooth equipment commissioning;
• Reliable after-sales guarantee: A complete after-sales system, timely response to technical inquiries and equipment maintenance, ensuring long-term stable operation.
To protect your rights, please contact us through the following official channels for professional service:
Official Website Customer Service
WhatsApp: 0086-15093222637
Email: [email protected]
We are committed to providing high-quality equipment and full-cycle services to deliver comprehensive intelligent solutions for the global mining industry!
