Fine grinding of materials is crucial for increasing product value. Are you looking for a high-capacity machine that can consistently process medium-sized raw materials and efficiently produce fine powder? A ball mill with an hourly capacity of up to 80 tons, specifically designed to grind 5mm feedstock to a 1mm finished product, may be your ideal solution.
Core Advantages: Built for Efficiency and Precision
This ball mill is not a general-purpose model; instead, it is deeply optimized for specific feed and discharge requirements. Its core advantages are clear:
1. Excellent Processing Capacity: With a stable output of 80 tons/hour, it fully meets the needs of large and medium-sized production lines, effectively improving overall production efficiency and reducing unit costs.
2. Precise Particle Size Control: It can efficiently and uniformly grind feedstock with a maximum particle size of 5mm to a finished product size of approximately 1mm. This precise control ensures consistent and high-quality end products, making it particularly suitable for applications with stringent particle size requirements.
3. Optimized Energy Consumption: The targeted design avoids energy waste caused by over-grinding, achieving low energy consumption per ton while maintaining high output and acceptable particle size, resulting in significant economic benefits.
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Technical Highlights and Process Design
This ball mill's outstanding performance is due to its sophisticated design:
• Optimal barrel size and speed matching: The barrel aspect ratio and speed are scientifically calculated to ensure sufficient residence time for the material to complete crushing and grinding from 5mm to 1mm while preventing clogging.
• Optimal grinding media ratio: Based on your material characteristics (such as hardness and moisture content), we recommend different sizes and ratios of steel balls or steel segments. This ratio maximizes grinding efficiency and ensures that the finished product particle size is distributed within the target 1mm range.
• Reliable feed and discharge devices: The feed design ensures smooth and even delivery of 5mm materials into the mill. The discharge is equipped with an efficient screening device to ensure that qualified materials (≤1mm) are promptly discharged, while unqualified materials are retained for further grinding. Wide Range of Applications
This 80t/h ball mill is an ideal choice for the following applications:
• Building Materials Industry: For grinding cement raw materials, clinker, and slag.
• Mineral Processing Industry: For fine grinding of metal ores such as iron ore, copper ore, and gold ore.
• Chemical Industry: For preparing powders for various chemical raw materials.
• Power Industry: For grinding desulfurization limestone for power plants.
Choosing the right ball mill is the cornerstone of ensuring efficient production. If you are facing high throughput requirements and need to consistently process materials from several millimeters down to 1 mm, this 80-ton-per-hour dedicated ball mill is an efficient and reliable option worthy of special consideration. It will help you achieve the optimal balance between production efficiency and product quality, driving business growth.
Please feel free to contact us for a detailed technical solution and quote tailored to your specific material needs!
