80-120 t/h Aggregate Crushing Production Line Configuration Plan

In the sand and gravel aggregate production industry, the medium and high-yield crushing production line of 80-120 t/h is an ideal choice for many small and medium-sized stone factories and mining companies. How to configure a cost-effective, low failure rate, energy-saving and environmentally friendly crushing production line? Today, we combine industry experience to analyze a set of market-proven hard rock crushing solutions for you in detail, and deeply analyze equipment selection, process flow and optimization suggestions.

Solution Advantage Analysis

1. Stable production capacity and strong adaptability

• The production capacity range of 80-120 t/h is suitable for the production needs of small and medium-sized sand and gravel plants and construction aggregates.

• PE600X900 jaw crusher, as a coarse crushing equipment, has a large crushing ratio and can handle raw materials ≤500mm, ensuring the efficient operation of subsequent cone crushers.

• CS110 cone crusher adopts the principle of laminated crushing, and the finished product particle shape is better, with a needle-like content of <10%, which meets the requirements of high-standard aggregates.

​​2. High screening efficiency and accurate grading of finished products

• ​​The combination of 2YK1860+3YK1848 double vibrating screens achieves multi-level screening of 0-5mm (sand), 5-10mm, 10-20mm, and 20-31.5mm to meet the needs of different projects.

• The screen is made of high manganese steel, which has strong wear resistance, reduces the frequency of replacement, and reduces maintenance costs.

3. Energy saving and consumption reduction, low operating cost

• The CS110 cone crusher adopts hydraulic adjustment of the discharge port, which saves 15%-20% energy compared with the traditional spring cone crusher.

• The whole line adopts variable frequency control technology to automatically adjust the motor power according to the load to avoid no-load power consumption.

4. Environmental protection meets standards and dust and noise are controllable

• The production line is equipped with a pulse dust collector, and the dust emission is <20mg/m³, which meets environmental protection requirements.

​​• The equipment adopts a shock-absorbing base + soundproof cover, and the noise is controlled below 75dB.