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  • 200-250tph Rock Crushing Process Diagram
200-250TPH high-efficiency rock crushing solution - Complete system with primary jaw crusher, secondary cone crusher and multi-deck vibrating screen processing granite

Table 1 Main Equipment

No. Equipment Model Qty
A-1 Hopper LC3000X4000 1
A-2 Vibrating Feeder ZSW1100X4200 1
A-3 Jaw Crusher C100 1
A-4 Vibrating Feeder GZG-300 1
A-5 Cone Crusher CS160 1
A-6 Cone Crusher CS160 1
A-7 Vibrating Screen 2YK1860 2
A-8 Vibrating Screen 2YK1860 1

Table 2 Belt Conveyor

No. Name Length Qty
B-1 B1000 30m 1
B-2 B1000 (25+8)m 1
B-3 B1000 (26+8)m 1
B-4 B800 (24+8)m 1
B-5 B650 (20+8)m 1
B-6 B800 (21+8)m 1
B-7 B650 20m 3
B-8 B650 15m 1

In response to the crushing needs of high-hardness rocks such as granite and basalt, we provide a 200-250 t/h high-efficiency aggregate crushing production line solution. The production line adopts the "jaw crusher + cone crusher" multi-stage crushing + screening process to ensure that the finished aggregate has uniform particle shape and reasonable grading, which complies with the GB/T 14685-2022 standard for building sand and gravel, and is suitable for large quarries, sand and gravel aggregate production and infrastructure construction.

Production line advantages

1. High yield and stability: The double cone crusher parallel design is adopted to ensure a continuous and stable output of 200-250 t/h.

2. Energy saving and consumption reduction: The CS160 cone crusher adopts the laminated crushing principle, which saves 15%-20% energy compared with traditional equipment.

3. Intelligent control: Equipped with a PLC automation system to monitor the operating status of the equipment in real time and reduce manual intervention.

​​4. High-quality finished products: The needle-like content of the finished aggregate is less than 10%, which meets the high-standard construction requirements of highways, high-speed railways, etc.

Applicable materials and finished product specifications

Applicable materials: high-hardness rocks such as granite, basalt, river pebbles, and diabase.

Finished product specifications: 0-5mm (machine-made sand) | 5-10mm | 10-20mm | 20-31.5mm (customizable)

 


Successful Case References

Case 1: Granite aggregate production line (a large quarry in Zhejiang)

• Customer requirements:

Raw materials: granite (compressive strength ≥ 180MPa)

Production capacity: ≥ 220 tons/hour

Finished product requirements: 0-5mm machine-made sand (30%), 10-20mm crushed stone (50%)

• Solution:

Adopt C100 jaw crusher + double CS160 cone crusher combination, and match 3 2YK1860 vibrating screens to achieve graded screening.

​​​​• Operation effect​​:

Actual output: 235 tons/hour (peak of 250 tons)

Qualified finished product rate: 98.6% (needle-like content <8%)

Power consumption: ≤1.8kWh/ton (22% lower than traditional production line)

Case 2: Overseas EPC general contracting project (sand and gravel plant in a Southeast Asian country)​​

• Special requirements​​:

Full English operation interface

Equipment needs to adapt to high temperature and high humidity environment

Remote diagnosis function

• Upgraded configuration​​:

Equipment motor IP65 protection level

Additional intelligent lubrication system (automatic adjustment of oil temperature and oil pressure)

Equipped with a large screen in the central control room (real-time display of output and energy consumption data)

• Customer feedback​​:

"This 250TPH production line made in China saves 30% of investment costs compared with similar European equipment, and the production capacity exceeds expectations!"

Finished aggregate size

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