120-150 t/h Aggregate Rock Crushing Solution

Optimal Equipment Combination: Detailed Explanation of Scientific Configuration

We reject "equipment stacking" and advocate "system matching." The following is a golden configuration combination verified by hundreds of projects:

1. High-Efficiency Primary Crushing | PE600×900 Jaw Crusher

• Role: The "pioneer" of the production line, undertaking the most demanding primary crushing task.

• Features: Large feed opening (≤500mm), strong crushing force, robust and durable structure, creating optimal conditions for subsequent crushing.

2. Core Secondary Crushing | CS160 Cone Crusher

• Role: The "core" of the production line, determining the final output, particle shape, and energy consumption.

• Features: Laminated crushing principle, excellent particle shape; hydraulic discharge opening adjustment, one machine meets multiple specifications; wear-resistant design to handle hard rock abrasion.

3. Precise Classification | 4YK2160 Four-Layer Circular Vibrating Screen

• Role: The "quality inspector" of the production line, ensuring accurate classification of finished products.

• Features: Four-layer screen, capable of simultaneously screening 4-5 different specifications of aggregates; high screening efficiency and large processing capacity; sealed and dustproof, environmentally friendly and clean.

4. Foundation of the Process | Feeding and Conveying System

• ZSW490×130 Vibrating Feeder: Uniform and stable feeding, protecting the jaw crusher, the first guarantee for efficient production.

• Belt Conveyor System: Fully enclosed design, dustproof and leak-proof, connecting various process links.

Successful Case Study: Russian Granite Crushing Project

Customer Pain Points: The original production line had low capacity (approximately 80 tons/hour), many flaky finished products, and high power consumption.

Our Solution:  We adopted the above-mentioned "jaw crusher + cone crusher + four-layer screen" core configuration for the upgrade.

Implementation Results:

• Capacity: Steadily increased to 130 tons/hour.

• Finished Product Quality: High-quality aggregates of 5-31.5mm accounted for 85%, and the particle shape was recognized by concrete companies.

• Economic Benefits: The overall power consumption of the equipment was reduced by 15% year-on-year, saving over 300,000 yuan in electricity costs annually.

This article provides a detailed analysis of a 120-150 tons/hour aggregate rock crushing solution for medium-sized sand and gravel aggregate production, mining crushing, and infrastructure projects. The solution adopts a highly efficient combination of "jaw crusher + cone crusher + four-layer vibrating screen," specifically designed for hard rocks such as granite and basalt, achieving stable high output, energy saving, and optimized finished product particle shape. It covers equipment configuration, process flow, application scenarios, and successful case studies to help you build a high-return production line. Get your exclusive solution and investment return analysis now!