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  • 120-150tph Rock Crushing Process Diagram
Core equipment of 120-150 tons per hour rock crushing production line (jaw crusher + cone crusher)

Table 1 Main Equipment

No. Equipment Model Qty
A-1 Hopper LC3000X4000 1
A-2 Vibrating Feeder ZSW960X3800 1
A-3 Jaw Crusher PE600X900 1
A-4 Cone Crusher CS160 1
A-5 Vibrating Screen 4YK2160 1

Table 2 Belt Conveyor

No. Name Length Qty
B-1 B800 18m 1
B-2 B800 25m 1
B-3 B650 27m 1
B-4 B500 20m 4
B-5 B500 15m 1

In the production of sand and gravel aggregates, mining crushing and large-scale infrastructure projects, the 120-150 t/h aggregate rock crushing production line is an ideal choice for medium-sized operations. How to configure the equipment to take into account high production capacity, low energy consumption and stable operation? This article will introduce in detail the optimal crushing equipment combination in this capacity range and analyze its performance in different rock crushing scenarios.

Solution advantages:

✔ High production capacity and stable output: 120-150 t/h, suitable for high hardness materials such as granite and basalt.

✔ Energy saving and consumption reduction: Cone crusher (CS160) adopts the principle of lamination crushing to reduce steel consumption and power consumption.

✔ Excellent finished product particle shape: 4-layer screening (4YK2160) ensures multiple specifications of aggregates such as 0-5mm, 5-10mm, 10-20mm, 20-31.5mm, etc.

Typical application scenarios

Sand and gravel aggregate plant: production of construction sand and concrete aggregate.

​​Highway/railway infrastructure: Provide high-specification gravel roadbed materials.

​​Mine crushing: Replace traditional blasting and achieve green mining.

​​Case reference: A granite crushing project in Fujian Province adopted this configuration, and the final product 5-31.5mm aggregate accounted for 85%, and the equipment operation power consumption was reduced by 15%.

Why choose this configuration? ​​

​​1. Jaw crusher + cone crusher combination, hard rock crushing is more efficient

​​• PE600X900 jaw crusher: feed particle size ≤500mm, large crushing ratio, suitable for primary crushing.

​​​​• CS160 cone crusher: hydraulic adjustment of the discharge port to meet the needs of different particle shapes and reduce needle-like particles.

​​2. Vibrating screen optimizes classification and improves aggregate value​​

​​​​• 4YK2160 vibrating screen: 4-layer screen design, flexible adjustment of screen hole size to meet different standards (such as GB/T 14685-2022 requirements for building sand and gravel).

​​3. Automatic control to reduce labor costs​​

• Optional PLC intelligent control system to monitor equipment operation status in real time and reduce downtime risks. 

 


FAQs

Q1: Can this configuration crush pebbles?

Yes, but it is recommended to add wear-resistant alloy hammers or adjust the cone crusher speed to reduce wear.

Q2: Can the hourly capacity reach 150 tons?

Depends on the hardness of the material:

• Granite/basalt: 120-130 t/h

• Limestone/dolomite: 140-150 t/h

This production line adopts a highly efficient combination of "jaw crusher + cone crusher + multi-layer screen". The core equipment includes ZSW960X3800 vibrating feeder, PE600X900 jaw crusher, CS160 cone crusher and 4YK2160 four-layer vibrating screen. It is specially designed for medium and high hardness rocks (such as granite and basalt). Through the stepped crushing + precise screening process, it can achieve aggregate particle shape optimization and energy consumption reduction while ensuring a stable production capacity of 120-150 t/h. It is particularly suitable for the intensive needs of high-standard sand and gravel aggregate production and large-scale infrastructure projects. 

Finished aggregate size

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