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Mining rotory dryers are equipment specially designed for the mining and metallurgical industries, mainly used to process mineral raw materials or industrial by-products containing water. Its main uses and applicable scenarios are as follows:

Drying of mineral raw materials

1. Metallic ores (such as iron, copper, lead, zinc, etc.): In mineral processing, the ore often needs to be crushed, floated, or magnetically separated. Drying can reduce moisture and improve the efficiency of subsequent processing.

2. Non-metallic ores (such as quartz sand, kaolin, bentonite): Remove moisture to meet industrial standards (such as raw material moisture content requirements in ceramic and glass production).

3. Coal: Drying can reduce transportation costs, improve combustion efficiency, or be used to prepare water-coal slurry.

Single
Cylinder Dryer
Single Drum Dryer
Single Drum Rotary Dryer

Five core advantages

  • The mining single-drum dryer has become the cost-effective choice in the field of mineral drying due to its five core features: high efficiency and energy saving, durability and wear resistance, wide adaptability, stability, easy maintenance, and cost advantage.
  •  
  • 1. High efficiency and energy saving | Excellent processing capability
  • 2. Strong structure | Durable
  • 3. Adaptable to complex working conditions | Strong flexibility
  • 4. Stable operation | Low maintenance cost
  • 5. Significant overall cost advantage
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Handling of industrial by-products

1. Slag and tailings: After drying, they can be used as cement admixtures and building materials (such as brick making) to achieve resource recycling.

2. Sludge or waste residue: Metal-containing waste generated in metallurgical or chemical processes, which is easy to extract valuable components or safely stack after drying.

Auxiliary mineral processing technology

1. Drying before flotation: Some ores need to control the moisture content to optimize reagent adsorption and flotation effect.

2. Dehydration of concentrate: Drying can be used as a supplementary step after filtration or centrifugal dehydration to ensure that the concentrate meets the sales or smelting requirements (such as copper concentrate water content must be less than 10%).

Three
Cylinder Dryer
Three drum dryer
Three Drum Rotary Dryer

Five core advantages

  • The mining three-drum dryer (also known as a three-pass dryer) has more advantages than the single-drum dryer in terms of structural design and thermal efficiency, and is especially suitable for drying high-moisture and high-viscosity materials.
  •  
  • 1. High thermal efficiency | Significant energy saving
  • 2. Small footprint and compact structure
  • 3. Suitable for complex materials and uniform drying
  • 4. Excellent environmental performance
  • 5. High degree of automation | Easy maintenance
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Material Handling

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What is the difference between a single-drum dryer and a three-drum dryer?

 

​1. Structure and working principle

 

• Single-drum dryer

Structure: Single cylindrical drum, material enters from one end and is discharged from the other end.
Working principle: Heat exchange is carried out through direct contact between hot air and material, usually using cocurrent or countercurrent drying.
Features: Simple structure, easy maintenance, but low thermal efficiency (about 35%-50%), because part of the heat is lost with the exhaust gas.
 

• Three-drum dryer

Structure: It consists of three concentrically nested drums (inner drum, middle drum, outer drum), forming a longer material path.
Working principle: The material passes through the inner → middle → outer drum in turn, repeatedly contacts with hot air, and prolongs the drying time.
Features: The multi-layer structure greatly improves the thermal utilization rate (up to 70%-80%), the exhaust gas temperature is lower, and the energy-saving effect is significant.
 

​2. Thermal efficiency and energy consumption

• Single-drum: more heat loss, higher energy consumption, suitable for scenarios with less stringent energy consumption requirements.
• Triple-drum: heat is recycled in the multi-layer drum, waste heat from exhaust gas is fully recovered, and energy consumption is reduced by about 30%-50% compared to a single-drum.
 

​3. Floor space and installation

• Single-drum: larger in size, requires a longer installation space (such as 10-15 meters), suitable for factories with loose sites.
• Triple-drum: compact in structure, only 1/3 of the length of a single-drum (such as 5-8 meters), saves space, and is suitable for situations with limited sites.
 

4. Applicable materials and output

• Single-drum: suitable for materials with larger particles or less demanding drying time (such as ore, sand).
​​​​​​​​​​• Three-drum: Suitable for high-moisture, fine particles, or sticky materials (such as sludge, mineral powder, feed), because the drying is more uniform and the output is higher (the production capacity is increased by 20%-40% under the same specifications).
 

5. Investment and maintenance costs

• Single-drum: Low initial cost, but high energy consumption in long-term operation; simple maintenance, easy replacement of accessories.
• Three-drum: High initial investment (about 20%-30% more expensive than single-drum), but long-term energy saving can offset the cost; complex structure, and maintenance requires more professionalism.

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