Crawler-Mobile Crushing Plants | Flexible, Cost-Effective Aggregate Solutions

Core Overview: Integrated Mobile Solution

The crawler-mounted mobile crushing plant is a high-performance mobile production line integrating crushing, screening, and conveying. Equipped with a fully hydraulic heavy-duty crawler chassis, it boasts excellent terrain adaptability, allowing for rapid relocation and flexible deployment in complex environments such as mines and demolition sites.

Its core value lies in:

• No infrastructure required, rapid commissioning: Enabling a "production line that moves with the project," allowing for efficient operation upon arrival at the site.

• Reduced overall costs: Significantly reducing material handling and fixed investment, improving project economics.

• Flexible configuration and wide application: Can be equipped with various main machines such as jaw crushers, cone crushers, and impact crushers, meeting diverse crushing needs from hard rock to construction waste.

Driven by environmental policies and the construction of "zero-waste cities," the demand for on-site processing and resource utilization of construction waste has surged. Simultaneously, linear engineering projects such as highways and railways, as well as small and medium-sized mines, urgently require flexible solutions that can operate on-site and be deployed quickly. This has collectively driven the widespread application of crawler-mounted mobile crushing plants. Market trends have shifted from simply meeting basic functional requirements to a higher pursuit of equipment reliability, intelligent control, green energy efficiency, and full life-cycle cost control.

Mobile Crushing Plant: Moves To Your Material, On-Site Efficiency, Anywhere

Track-mounted Jaw Crusher

Capacity: 60-680 t/h
Configuration: GZD Vibrating Feeder, C-series Jaw Crusher, Belt Conveyor
Power System: Environmentally friendly diesel engine / Optional external power supply
Mobility: Full track drive, flexible movement, remote control operation

Customer Review: "We purchased this mobile jaw crusher for multiple river projects. Its greatest strength is mobility—quickly moving between sites, saving days of setup time. The powerful C-series jaw handles river rock easily, delivering a steady 300 tph output. It’s our frontline rapid-response unit, keeping projects flexible and on schedule. "

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Track-mounted Impact Crusher

Capacity: 100-500 t/h
Configuration: Configuration: GZD Vibrating Feeder, CI Impact Crusher, YK Vibrating Screen, and Belt Conveyor
Power System: Environmentally friendly diesel engine / Optional external power supply
Mobility: This mobile impact crusher is our go-to for on-site

Ulasan pelanggan: "This mobile impact crusher is our go-to for on-site construction waste processing. Its flexible mobility keeps pace with demolition sites, turning waste into resources right where it lies. The CI-series crusher delivers both power and superior particle shape, meeting recycled aggregate standards.”

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Track-mounted Cone Crusher

Capacity: 100-450 t/h
Configuration: HP Cone Crusher, Belt Conveyor
Power System: Environmentally friendly diesel engine / Optional external power supply
Mobility: This mobile impact crusher is our go-to for on-site

Ulasan pelanggan: “At the granite quarry, this crawler-mounted cone crusher is central to our efforts to increase product value. Its integrated HP cone crusher is highly efficient, producing aggregates with uniform particle shape and quality close to natural sand and gravel, significantly enhancing our product's market competitiveness.”

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The Global Standard for On-Site Processing: Stone Crushers Equipment

Our family of crushing equipment includes a full range of products, including jaw crushers, cone crushers, impact crushers, and mobile crushing plants, capable of meeting various crushing needs from mining to urban solid waste recycling. We provide intelligent crushing and screening solutions covering the entire process of primary crushing, secondary crushing, fine crushing, and sand making.

C-Series Jaw Crusher

Primary Crushing Station, Coarse Crushing Unit, High-Efficiency Coarse Crushing Solution

Capacity: 50-1400 t/h
Feed size: ≤ 1200mm
Output size: 40-300 mm

Main application areas/scenarios:

Primary crushing in large mines/open-pit mines: Iron ore, copper ore, gold ore, limestone, granite, and various other metallic and non-metallic ores;
Quarries and construction aggregate production lines: basalt, river pebbles, construction waste, concrete blocks, etc.;
Temporary crushing at construction sites: temporary crushing needs for road infrastructure, water conservancy and hydropower projects, urban renewal and transformation projects, etc.

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Model	Feeder Opening Size(mm)	Max. Feeding Size (mm)	Outlet adjusting range(mm)	Centrifugal Shaft Speed(rmp)	Capacity (t/h)	Motor Power (kw)	Overall Dimension (mm)
Model For Fixed Crushing Plant
C80	500×750	400	40-150	290	50-160	55	2748x1840x1701
C90	610×910	500	60-180	260	60-180	75	3170x1995x1936
C100	760×1060	600	70-200	260	150-300	110	4127x2354x2350
C110	850×1100	700	70-200	230	200-400	132	4350x2700x2800
C125	950×1250	800	100-250	220	300-800	160	4450x2764x2910
C140	1070×1400	900	125-270	220	400-900	200	4830x3330x4000
C160	1200×1600	1000	150-300	220	500-1200	250	5340x3540x3350
C200	1500×2000	1200	175-300	200	800-1400	400	6500x3990x4260
Model For Mobile Crusher Plant
CJ96	580×930	480	60-170	290	60-160	75	3000x1900x2100
CJ106	700×1060	580	70-180	280	150-300	110	3310x2490x2470
CJ116	760×1150	680	70-190	260	200-400	160	3600x2380x2750
CJ120	870×1200	780	70-200	230	400-500	185	3880x2700x3000

CI Series Impact Crusher

Secondary crushing station, intermediate crushing unit, high-efficiency medium and fine crushing solution

Processing Capacity: 30-800 t/h
Feed Size: ≤ 800 mm
Output Size: 40-300 mm

Main Application Areas/Scenarios:

Secondary crushing in aggregate and building materials production lines: Secondary crushing in aggregate and building materials production lines: limestone, dolomite, construction waste, concrete blocks, and other medium-to-low hardness materials;
Quarries and construction aggregate production lines: basalt, river pebbles, construction waste, concrete blocks, etc.;
Temporary crushing at construction sites: temporary crushing needs for road infrastructure, water conservancy and hydropower projects, urban renewal and transformation projects, etc.

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Model	Max. Feeding Size (mm)	Motor Power (kw)	Capacity (t/h)	Overall Size
For Secondary Or Tertiary Crushing Stage
CI1110	500	160	110-260	2826×2087×2285
CI1213	550	200	145-350	2903×2530×2411
CI1316	600	250	200-450	3320×2770×2535
CI1521	400	2×(200-250)	335-760	3450×3620×2770
For Primary Crushing Stage
CI1313	600	200	100-480	2972×2560×2937
CI1415	600	250	120-600	2985×2790×3068
CI1620	800	2×(200-250)	220-900	4261×3480×3780
CI2023	800	2×500	400-2000	5151×4424×4712

Multi-cylinder Hydraulic Cone Crusher

Secondary/Tertiary crushing station, medium and fine crushing unit, high-efficiency and energy-saving fine crushing solution

Processing Capacity: 60-1200 t/h
Feed Size: ≤300 mm
Discharge size: 5-60 mm (adjustable)

Main Application Areas/Scenarios:

Main application areas/scenarios:Secondary and tertiary fine crushing of medium and high-hardness ores: granite, basalt, iron ore, copper ore, gold ore, etc.;
Final crushing stage of high-capacity aggregate production lines: producing high-standard concrete and asphalt aggregates;
Final crushing stage of high-capacity aggregate production lines: producing high-standard concrete and asphalt aggregates; Large-scale mining and aggregate projects with strict requirements on product particle size distribution, particle shape, capacity, and stability.

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Model	Cavity Type	Feed Openning Size(mm)	Max Feeding Size (mm)	Min Discharge Opening (mm)	Capacity (t/h)	Power (kw)
HP100	Extra Coarse - EC	140	110	19	65-140	90
	Coarse - C	100	75	13	50-110
	Medium - M	70	50	9	45-100
	Fine - F	50	35	9	40-95
	Extra Fine - EF	20	10	6	35-90
HP200	Extra Coarse - EC	185	145	19	145-250	160
	Coarse - C	125	100	16	135-235
	Medium - M	95	75	13	115-220
	Fine - F	75	60	10	90-190
	Extra Fine - EF	54	45	12	81-190
HP300	Extra Coarse - EC	234	190	25	220-445	220
	Coarse - C	211	170	20	190-380
	Medium - M	150	120	16	175-320
	Fine - F	107	85	14	145-280
	Extra Fine - EF	53	40	12	110-240
HP400	Extra Coarse - EC	295	240	30	300-630	315
	Coarse - C	251	200	25	285-560
	Medium Coarse - MC	196	160	20	250-490
	Fine - F	110	90	13	180-345
	Extra Fine - EF	90	75	10	135-320
HP500	Extra Coarse - EC	330	270	38	425-795	400
	Coarse - C	290	230	30	370-700
	Medium Coarse - MC	210	165	22	330-605
	Fine - F	135	105	16	270-535
	Extra Fine - EF	95	75	13	220-430
HP800	Extra Coarse - EC	350	280	38	570-1200	630
	Coarse - C	299	240	32	520-1050
	Medium Coarse - MC	265	214	25	475-950
	Fine - F	220	175	16	370-800
	Extra Fine - EF	150	125	13	310-600

Single-cylinder hydraulic Cone Crusher

Secondary/Tertiary crushing station, medium and fine crushing unit, compact and reliable solution

Processing Capacity: 40-800 t/h
Feed Size: ≤300 mm
Discharge size: 5-50 mm (adjustable)

Main Application Areas/Scenarios:

Main application areas/scenarios:Medium and fine crushing of medium to high hardness ores and rocks: granite, river pebbles, iron ore, limestone, etc.;
Secondary crushing stage in small and medium-sized aggregate production lines and quarries;
Provides reliable fine crushing and shaping functions in projects with limited site space or where equipment investment costs are a concern.

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Model	Cavity Type	Max Feeding Size(mm)	Adjusting Range of Discharge Opening (mm)	Capacity (t/h)	Power (kw)
Standard Cavity Type
CH420 (DG100)	Extra Coarse - EC	155	10-32	46-128	90
	Coarse - C	103	10-32	13-118
	Medium - M	76	8-19	36-80
	Medium Fine - MF	58	6-16	36-71
	Fine - F	42	4-16	27-57
CH430 (DG200)	Extra Coarse - EC	185	13-38	69-208	160
	Coarse - C	150	13-38	66-197
	Medium - M	101	10-32	64-162
	Medium Fine - MF	86	8-25	61-126
	Fine - F	62	6-25	48-103
CH440 (DG300)	Extra Coarse - EC	220	16-44	114-395	220
	Coarse - C	175	13-44	101-378
	Medium - M	157	13-38	97-328
	Medium Fine - MF	125	13-38	114-299
	Fine - F	80	8-32	90-251
CH660 (DG500)	Extra Coarse - EC	321	16-51	177-662	315
	Coarse - C	253	16-51	171-643
	Medium Coarse - MC	198	16-44	162-552
	Medium - MF	155	16-38	197-502
	Medium Fine - MF	133	13-38	192-451
	Fine - F	96	13-38	195-4
Extra Coarse Cavity Type
CH420 (DG100S)	Extra Coarse - EC	267	22-38	85-168	160
CH420 (DG100S)	Coarse - C	223	19-3	170-280	160
CHS430 (DG200S)	Extra Coarse - EC	320	25-54	126-344	160
CHS430 (DG200S)	Coarse - C	260	19-48	108-301	160
CHS440 (DG300S)	Extra Coarse - EC	400	29-51	267-601	250
CHS440 (DG300S)	Coarse - C	350	25-51	225-511	250
CHS660 (DG500S)	Extra Coarse - EC	622	41-83	349-1050	315
CHS660 (DG500S)	Coarse - C	556	38-70	318-892	315

Customized Crushing Solutions for Various Projects

Three-Machine Combined Operation Configuration

Design Focus: Achieving a complete crushing and screening process with a limited number of equipment, balancing output and finished product quality.
Raw Material Characteristics: Medium-hardness raw materials (compressive strength ≤ 150MPa)
Equipment Configuration: Tracked Jaw Crusher + Tracked Impact Crusher + Tracked Screening Station
Process Simplification: A tracked jaw crusher is used for primary coarse crushing, crushing the raw material to ≤200mm; then a tracked impact crusher performs secondary crushing, achieving medium-level crushing of the material; finally, a tracked screening station performs grading, forming a closed-loop system that can separate finished products of various specifications such as 0-5mm, 5-10mm, and 10-20mm.
Applicable Scenarios: Small and medium-sized sand and gravel aggregate projects, urban construction waste resource utilization, temporary engineering construction projects

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High-Efficiency Two-Machine Crushing Configuration

Design Focus: Maximizing process simplification and reducing equipment investment while ensuring product quality.
Raw Material Characteristics: Low to medium-hardness raw materials (compressive strength ≤ 120MPa)
Equipment Configuration: Tracked Jaw Crusher + Tracked Impact Crusher
Process Simplification: The tracked jaw crusher acts as the primary crushing unit, crushing the raw material to ≤150mm; the tracked impact crusher acts as the secondary crushing and shaping unit, directly producing qualified finished products by adjusting the gap between the impact plate and the hammer. This system eliminates the independent screening step, achieving basic grading through the pre-screening function at the bottom of the impact crusher.
Applicable Scenarios: Small quarries, rural road construction, temporary infrastructure projects, small and medium-sized enterprises sensitive to investment costs

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Hard Rock Crushing Configuration

Design Focus: A specialized solution for high-hardness, highly abrasive raw materials, balancing crushing efficiency and wear part consumption.
Raw Material Characteristics: High-hardness raw materials (compressive strength ≥ 150MPa)
Equipment Configuration: Tracked Jaw Crusher + Tracked Cone Crusher
Process Simplification: The tracked jaw crusher performs primary crushing, crushing high-hardness materials to ≤180mm; the tracked cone crusher acts as the core of secondary crushing, utilizing the principle of layered crushing to efficiently crush hard rock. The system can be optionally equipped with an independent screening station or utilize the pre-screening function of the cone crusher.
Applicable scenarios: Production of hard rock aggregates such as basalt and granite, supply of high-strength concrete aggregates, and long-term quarrying projects requiring high wear resistance.

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Our crawler-mounted mobile crushing plants provide a flexible, rapidly deployable solution for aggregate production, enabling quick setup in under two hours. We tailor configurations—combining jaw, impact, or cone crushers with screening units—to match your material, site, and output needs, reducing upfront costs and boosting operational agility.

We deliver long-term, high-efficiency support—from customized design and smart controls to environmental compliance—ensuring your plant adapts to changing conditions and maintains stable profitability. Share your project details, and we’ll engineer your optimal mobile crushing solution.

Global Crushing Equipment Market: From Construction Projects to Waste Recycling

In The Construction Industry

Stone crusher plants are a core link in the production of high-quality aggregates, and their products are key foundational materials ensuring the performance of building structures and infrastructure.

1. Concrete production: As a major component, crushed stone aggregate directly determines the strength, durability, and reliability of concrete, making it an important raw material for various construction projects.
2. Foundation and subgrade engineering: Providing stable base layers and fillers for buildings, bridges, and other infrastructure, ensuring long-term safety and structural integrity.

Summarize

With global urbanization and infrastructure upgrades, especially in emerging economies and urban clusters, the demand for aggregates continues to grow. Localized and cost-effective aggregate supply has become a crucial foundation supporting the development of the construction industry.

Aggregate Crushing Production Line Solutions

In The Road Construction Sector

In road construction, quarrying plants are a crucial aggregate supply link. The aggregates they produce are mainly used for:

1. Road base and subgrade: Crushed stone constitutes the load-bearing layer of roads, providing necessary stability, drainage, and load distribution capacity.
2. Asphalt mixtures: as a key component of pavement materials, directly affecting road durability and skid resistance.

From road upgrades to global connectivity

From regional upgrades to global connectivity, road construction continues to advance. In transnational connectivity projects such as the Belt and Road Initiative and the Trans-European Transport Network, the demand for high-quality aggregates has increased significantly, further promoting the development of quarrying plants in key regions.

Construction Waste Recycling Includes:

1. Resource regeneration: Construction waste is crushed and screened into recycled aggregate for use in engineering projects.
2. Circular economy practices: This model reduces landfill, alleviates pressure on raw material extraction, and saves costs.

Global Practices in the Resource Utilization of Construction Waste

Globally, the EU, Japan, and other regions have incorporated construction waste recycling into green building and sustainable development systems through policies and technology promotion. Mobile crushing equipment enables on-site processing, improving efficiency.

Gravel plants play a crucial role in three key dimensions: aggregate supply, road engineering support, and construction waste recycling. With increasing global emphasis on infrastructure resilience, green building, and the circular economy, gravel plants will not only continue to provide basic materials for the traditional construction industry but will also play an increasingly important role in driving the industry's transformation towards high efficiency, low carbon emissions, and sustainability.