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200-300 tph Stone crushing plant

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200-300 t/h stone crushing station can efficiently crush granite, limestone, basalt, pebbles, and other hard rocks and construction waste, suitable for sand and gravel aggregates, mining, and solid waste recycling.

 

Equipment configuration

 

 ZSW1100x4900 Vibrating feeder | PE900x1200 jaw crusher | HPC400/CS220 cone crusher(PF1320 impact crusher) | Vibrating screen | Belt conveyor.

 

Raw materials

 

It is suitable for processing various materials such as granite, limestone, basalt, etc., improving production efficiency and finished product quality.

 

Feed Size

 

0-750mm

 

Capacity

 

200-300tph

 

Finished product

 

Adjustable, common sizes are 0-5mm (machine-made sand), 5-10mm, 10-20mm, 20-40mm, etc.

 

Design requirements

 

1.The required production capacity

2.The type, hardness, and abrasiveness grade of the crushed material

3.the maximum size of the feed

4.The size of the desired final fraction

 

Production line related products

If you can't find other products, please contact customer service If you can't find other products, please contact customer service
YK Vibrating screen
YK Vibrating screen

YK series vibrating screens are widely used in quarries for screening sand and gravel, as well as product grading in industries such as coal dressing, ore dressing, building materials, power, and chemical industry. Its efficient and stable screening performance has been recognized by the majority of users.

Single-cylinder hydraulic Cone Crusher
Single-cylinder hydraulic Cone Crusher

The single-cylinder hydraulic cone crusher uses hydraulic devices to adjust the discharge port and protect against iron overload. It is more flexible to operate and has a low failure rate. It is especially suitable for medium and fine crushing of medium-hard materials (such as granite and iron ore). Compared with multi-cylinder models, the single-cylinder design reduces complex components and can reduce maintenance costs by 30%-40%. It also has the advantages of laminated crushing and intelligent control, making it a cost-effective choice for small and medium-sized stone production lines.

Small Jaw Crusher
Small Jaw Crusher

The jaw crusher is the preferred equipment for primary crushing. The output of the small jaw crusher is very small. If you don't need to process a lot of materials, a small jaw crusher can meet the demand. Its hot-selling models are PE200X350, PE250X400, and PE400X600.

200-300 tph Stone crushing plant 200-300 tph Stone crushing plant 200-300 tph Stone crushing plant

200-300 tph Stone crushing plant introduction:

In-depth analysis of the core configuration of 200-300 tons/hour stone crushing equipment, covering the technical parameters and selection points of key equipment such as jaw crusher, cone crusher, impact crusher, etc. Provide efficient crushing process solutions for materials of different hardness (granite, basalt, limestone, etc.), helping the sand and gravel production line to achieve stable, high yield, and high-quality finished product output.

 

Core equipment analysis

 

Coarse crushing equipment: jaw crusher

    • Function: Processing large pieces of raw stone (≤1200mm), hard rock with compressive strength ≤320MPa.
    • Recommended model: PE-750×1060 or PE-900×1200 (large feed size, matching processing capacity).
    • Advantages: simple structure, low maintenance cost, high crushing ratio (4-6:1).
 

​​Middle crushing equipment: impact crusher/cone crusher​​

​​​​Impact crusher (suitable for medium and low hardness limestone and granite):
    ​​• The finished product has good particle shape (many cubes), suitable for aggregates for building materials, such as PF-1315 (processing capacity 200-280 tons/hour).
​​Cone crusher (high hardness basalt, pebbles):
    ​​• Strong wear resistance, laminated crushing reduces the needle-like content, such as HPT300 (processing capacity 220-350 tons/hour).
 

Configuration example

 

Scheme 1: Granite crushing (high hardness)

• Process: Jaw crusher (PE-900×1200) → cone crusher (HPT300) → sand making machine (VSI6X1263) → vibrating screen.
• Finished product: 0-5mm sand (30%), 5-16mm (40%), 16-31.5mm (30%).
 

Scheme 2: Limestone crushing (medium and low hardness)

• Process: Jaw crusher (PE-750×1060) → impact crusher (PF-1315) → vibrating screen (closed loop).
• Finished product: Directly produce 0-30mm aggregate without sand making.

FAQ about 200-300 tons/hour stone crushing equipment

 

1. How to ensure that the production line can stably reach 200-300 tons/hour?

​​• Uniform feeding: Vibrating feeder (such as ZSW-600×130) to avoid blockage of the jaw crusher.
​​​​• Closed-loop circulation: Add a vibrating screen after medium crushing, and return the unqualified materials to crushing (improve the yield rate).
​​​​• Equipment matching: Avoid "big horse pulling small cart" (such as jaw crusher discharge 80-180mm, need to match cone crusher feed ≤240mm).
 

2. Can a mobile crushing station replace a fixed production line?

• Advantages of mobile station: flexible transfer, suitable for short-term projects or dispersed material sources.
​​• Disadvantages: Low processing capacity of a single machine (usually ≤200 tons/hour), multiple units need to be connected in parallel, and the total cost is higher.
​​• Suggestion: Fixed type is more suitable for long-term stable production.
 

3. How to configure the dust removal system under environmental protection requirements?

​​• Pulse bag dust collector: processing air volume ≥ 20000m³/h, covering feeding, screening and conveying links.
​​• Wet dust reduction: add water mist spray in the sand making link (matching sedimentation tank is required).
​​• Closed design: install sound insulation cover on the crusher and vibrating screen.
 

4. How to estimate the operating cost (power consumption, wearing parts)? ​

​​• ​​Power consumption: about 35- 45 kWh/ton, based on 300 tons/hour, the average daily electricity cost is about 15,000-20,000 yuan (industrial electricity price 0.8-1 yuan/kWh).
​​Wearing parts:
​​• ​​ Jaw plate: replaced every 500-800 hours, costing about 20,000-50,000 yuan/pair.
​​• ​​Cone crusher lining: Replace every 1500-2000 hours, costs about 80,000-150,000 yuan/set.

 

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