Baichy Heavy Industrial Machinery Co., Ltd
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Aggregate Stone Crushing Plant
The stone crushing plant (also known as the sand and gravel aggregate crushing plant) is an automated production system used to process natural rocks (such as granite, limestone, basalt, etc.) or construction waste into sand and gravel aggregates of different specifications through multi-stage crushing, screening, transportation, and other processes. Its finished products are widely used in construction, highways, railways, water conservancy, concrete mixing stations, and other fields.
track-type Mobile jaw & cone & screening
  • 200-250tph Rock Crushing Process Diagram
200-250tph Rock Crushing Process Diagram

Table 1 Main Equipment

No. Equipment Model Qty
A-1 Hopper LC3000X4000 1
A-2 Vibrating Feeder ZSW1100X4200 1
A-3 Jaw Crusher C100 1
A-4 Vibrating Feeder GZG-300 1
A-5 Cone Crusher CS160 1
A-6 Cone Crusher CS160 1
A-7 Vibrating Screen 2YK1860 2
A-8 Vibrating Screen 2YK1860 1

Table 2 Belt Conveyor

No. Name Length Qty
B-1 B1000 30m 1
B-2 B1000 (25+8)m 1
B-3 B1000 (26+8)m 1
B-4 B800 (24+8)m 1
B-5 B650 (20+8)m 1
B-6 B800 (21+8)m 1
B-7 B650 20m 3
B-8 B650 15m 1

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  • 150-200tph Rock Crushing Process Diagram
150-200tph Rock Crushing Process Diagram

Table 1 Main Equipment

No. Equipment Model Qty
A-1 Hopper LC3000X4000 1
A-2 Vibrating Feeder ZSW1100X4200 1
A-3 Jaw Crusher PE750X1060 1
A-4 Cone Crusher CS160 1
A-5 Cone Crusher CS75 1
A-6 Vibrating Screen 2YK1860 2

Table 2 Belt Conveyor

No. Name Length Qty
B-1 B1000 23m 1
B-2 B1000 (21+8)m 1
B-3 B650 (23+8)m 1
B-4 B650 (25+8)m 2
B-5 B500 15m 1

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  • 120-150tph Rock Crushing Process Diagram
120-150tph Rock Crushing Process Diagram

Table 1 Main Equipment

No. Equipment Model Qty
A-1 Hopper LC3000X4000 1
A-2 Vibrating Feeder ZSW960X3800 1
A-3 Jaw Crusher PE600X900 1
A-4 Cone Crusher CS160 1
A-5 Vibrating Screen 4YK2160 1

Table 2 Belt Conveyor

No. Name Length Qty
B-1 B800 18m 1
B-2 B800 25m 1
B-3 B650 27m 1
B-4 B500 20m 4
B-5 B500 15m 1

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  • 80-120tph Rock Crushing Process Diagram
80-120tph Rock Crushing Process Diagram

Table 1 Main Equipment

No. Equipment Model Qty
A-1 Hopper LC3000X4000 1
A-2 Vibrating Feeder ZSW960X3800 1
A-3 Jaw Crusher PE600X900 1
A-4 Cone Crusher CS110 1
A-5 Vibrating Screen 2YK1860 1
A-6 Vibrating Screen 3YK1848 1

Table 2 Belt Conveyor

No. Name Length Qty
B-1 B800 18m 1
B-2 B800 21m 1
B-3 B650 23m 1
B-4 B650 23m 1
B-5 B500 15m 5
B-5 B500 10m 1

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Crushed product size

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Pre-sale
Our engineering department can freely design the flow program for you. Besides, our sales department can make one-to-one service(one customer, one sale) for you. More, we can make Airport Shuttle Service for you, bring you to visit our plants in zhengzhou, henan, china, or to visit our installed projects at your nearest place.
In-sale
Based on the best solution plan, designed by our engineering department according to your detailed demands and site situation, we offer you the price most reasonable and the cost-effectiveness is high. Meanwhile, you can ask the delivery way and payment methods. Meanwhile, we can arrange specialist to your site for installation work.
After-sale
If there is something wrong with the machine and your whole production work is delayed, We can offer you the remote assistance first. Then, if you are at abroad, we will arrange our staff to reach your site within one work. If you are in China, we will arrange the maintenance and overhaul work within one day.
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Stone Crusher Machine For Sale

Core advantages of the stone crushing plant

 

1. Efficient production and stable production capacity: multi-stage crushing (jaw crusher + cone crusher/impact crusher + sand making machine) ensures that the material forming rate is > 90% and reduces the return rate.

2. The quality of the finished product is controllable, and the particle size is flexible and adjustable: through the multi-layer screen separation of the vibrating screen, various specifications of aggregates such as 0-5mm (mechanical sand), 5-10mm, 10-20mm are produced.

3. Energy saving and environmental protection, in line with the trend of green production: the cone crusher adopts the principle of laminated crushing, which saves 15%-20% energy compared with traditional equipment.

4. High return on investment and long-term cost advantage: wear-resistant parts (such as jaw plates and mortar walls) are made of high manganese steel/ceramic composite materials, which extend their service life by 30%-50%.

 

Crushing And Screening Plant

FAQ about stone crushing plant

 

1. What is the basic process of a stone crushing production line?

• ​​Feeding: The vibrating feeder evenly transports the raw materials to the crusher.

• ​​Coarse crushing: The jaw crusher crushes large stones into medium particle sizes (such as 100-300mm).

• ​​Medium and fine crushing: The cone crusher/impact crusher further crushes into smaller particles (such as 30-50mm).

• ​​Screening: The vibrating screen classifies by size, and unqualified materials return to the crusher.

• ​​Shaping (optional): Sand sand-making machine is used to produce machine-made sand (0-5mm).

 

2. How to choose crushing equipment?

• ​​High hardness (granite, basalt): jaw crusher (coarse crushing) + cone crusher (medium and fine crushing).

• ​​Medium and low hardness (limestone, coal gangue): jaw crusher (coarse crushing) + impact crusher (medium and fine crushing, good finished product particle shape).

​​​​• ​​Sand making demand: Add a vertical shaft impact crusher (VSI sand making machine).

 

3. How to calculate the production line capacity?

• ​​Formula: Capacity = processing volume of a single device × working time × equipment efficiency (usually 80%-90%).

• ​​Example: Jaw crusher processes 100 tons per hour, works for 10 hours, and has an efficiency of 85% → daily capacity ≈ 850 tons.

 

4. What are the key points of equipment maintenance? ​​

• Daily inspection: lubricating oil level, belt tightness, and bolt tightening.

• Replacement of wearing parts: timely replacement of jaw plate, plate hammer, and liner after wear (cycle is about 500-800 hours).

• Lubrication system: Regularly replace bearing lubricating oil (recommended every 3-6 months).

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