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200t/h Mobile Crushing Plant For Basalt Share

Project Location: Mongolia

Processed Material: Basalt

Designed Capacity: 200 tons/hour

Feed Size: ≤500 mm

End Product Application: Highway surface course material; sand and aggregate for high-speed railway passenger lines; base course material for hydropower stations, ports, and airport runways.

Core Configuration: Wheel-mounted Mobile Jaw Crushing Plant + Wheel-mounted Mobile Impact Crushing Plant

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200t/h Mobile Crushing Plant For Basalt
Beneficiation Plant
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Customer Pain Points and Solutions

Challenge: Basalt is characterized by its high hardness and strong abrasiveness, posing significant challenges to the civil engineering infrastructure, equipment wear, and energy consumption of stationary production lines.

Our Solution: We employ a flexible, mobile crushing production line. Primary crushing is performed by a mobile jaw crusher featuring a large feed opening, while secondary crushing and shaping are handled by a mobile impact crusher. This combination allows the equipment to operate directly within the mining site, thereby reducing material transport costs and—through process optimization—minimizing equipment wear and energy consumption.

Detailed Overview of Core Production Line Equipment

1. Wheel-Mounted Mobile Jaw Crushing Station (Primary Crushing)

Model: PE-750×1060

Max. Feed Size: ≤630mm (Note: The document mentions a "feed size ≤500mm," but the equipment specifications list ≤1000mm; we recommend verifying and standardizing this figure.)

Discharge Opening Adjustment: 80–180mm

Advantages: Features a high crushing ratio and a robust structure, making it particularly well-suited for the primary crushing of large, high-hardness basalt blocks.

2. Wheel-Mounted Mobile Impact Crushing Station (Secondary Crushing/Shaping)

Model: PF-1315

Max. Feed Size: ≤500mm

Advantages: Offers high crushing efficiency and utilizes a dual-principle approach—combining "stone-on-stone" and "stone-on-iron" impact methods. This effectively improves the particle shape of the finished aggregate (producing a polyhedral shape), reduces the content of needle-like and flaky particles, and enhances both the market value and structural strength of the aggregate product.

Basalt Mobile Crushing Production Line200 TPH Mobile Crushing StationMobile Jaw Crusher, Mobile Impact Crusher

Advantage

200t/h Mobile Crushing Plant For Basalt:

Wheel-mounted Mobile Crushing Station

Five Key Reasons to Choose a Mobile Production Line for Basalt Processing

 

1. Flexible Relocation, Reduced Investment: Mounted on a wheel-based chassis, the equipment requires no fixed piling or foundation work. It can be rapidly relocated between different operational sites, thereby eliminating the substantial civil engineering investment typically required for stationary production lines.

2. Proximity to Source, Cost Savings: The equipment can be driven directly to the mining site, drastically reducing the distance and associated costs involved in transporting raw materials.

3. Superior Finished Aggregate Shape: The "Jaw Crusher + Impact Crusher" process combination—particularly the high-impact crushing action of the impact crusher—produces high-quality aggregate with excellent particle shape and optimal gradation, meeting the rigorous standards required for modern infrastructure projects.

4. Handling High-Abrasive Materials: To address the high SiO2 content characteristic of basalt, critical wear parts—such as jaw plates, blow bars, and impact blocks—are fabricated using high-chromium alloys or composite wear-resistant materials to extend their service life.

5. Eco-friendly and Intelligent: The equipment supports a dual-power configuration (electric motor or diesel engine), allowing for electricity cost savings in certain regions. The entire processing line can be equipped with an enclosed design and a dust removal system to ensure compliance with environmental regulations.

Frequently Asked Questions (FAQ – Capturing Long-Tail Search Queries)

1. When processing basalt, what advantages does a mobile production line offer compared to a stationary one?

A: (Summary of points mentioned above: Flexibility, lower upfront investment, reduced transportation costs, and rapid commissioning.)

2. Approximately how much power does this 200 TPH mobile production line consume?

A: For a typical configuration, the total power consumption is approximately 150–250 kW (depending on the specific equipment models and screening setup); Variable Frequency Drive (VFD) technology can also be utilized to achieve further energy savings.

3. What are the available specifications for the finished products?

A: By adjusting the screen mesh, it is possible to produce high-quality aggregates in various specifications, such as 0–5 mm (manufactured sand), 5–10 mm, 10–20 mm, and 20–31.5 mm.

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