Modular crushing and screening equipment
In traditional mining and aggregate production lines, we are accustomed to seeing a scene like this: massive jaw crushers, cone crushers, sand making machines, and vibrating screens are tightly connected through complex conveyor systems, deeply rooted in concrete foundations. Once built, the layout, capacity, and product structure of this fixed production line are almost set in stone. However, in the new era of dispersed mining sites, variable raw material characteristics, rapidly changing market demands for product specifications, and increasingly stringent environmental policies, the limitations of this traditional model are becoming increasingly apparent.
Modular crushing and screening equipment is the innovative solution we, as industry practitioners with 20 years of experience in manufacturing mining crushing and grinding equipment, offer to address these challenges. It is not simply a matter of disassembling equipment, but a systemic revolution from design concept to production and operation.
| Product Model | Modular Crushing And Screening Plants |
|---|---|
| Feed Size | 100-1200mm |
| Motor Power | 5.5-280kw |
| Capacity | 0-1200 t/h |
| Core advantage | Modular design |
| Brand | Baichy Heavy Industry |
| Please note: The above table data is for reference only. For specific information, please contact us. | |
What is true modularity? More than just portability
The core of modularity lies in breaking down into smaller units and plug-and-play. A complete modular production line typically consists of the following core modules:
• Crushing module: Such as modular jaw crushers, cone crushers, and impact crushers, integrating the main machine, feeder, motor, and control system onto a robust steel structure chassis.
• Screening module: Multi-layer vibrating screens with pre-installed screens, drives, and protective covers integrated into one unit.
• Feeding and conveying module: Modular vibrating feeders and belt conveyor bridges.
• Electrical and control module: Centralized intelligent electrical control cabinet with pre-set programs for quick wiring and linkage control.
Each module is manufactured, pre-assembled, and even pre-tested in the factory, achieving a state of complete functionality and standard interfaces. Upon arrival at the site, only simple leveling, pipe and cable connections are required for rapid commissioning, shortening the construction period from months to weeks.
20 Years of Experience, Forging the Excellent Core of Modular Equipment
As a manufacturer deeply rooted in the industry for two decades, we deeply understand that the advantages of modularity must not come at the expense of the core performance and reliability of the equipment. Our modular equipment inherits the robust quality of our main units, proven through countless projects:
1. Superior Crushing Performance: The core crushing chamber design, wear-resistant materials, and main unit structure are all derived from our mature stationary equipment technology, ensuring high throughput, minimal over-crushing, and consistent product particle shape.
2. Uncompromising Reliability: Key bearings, heavy-duty rotors, and high-strength frames are reinforced to withstand the stresses of modular transportation, adapting to the demanding conditions of frequent site changes.
3. Intelligent Control: We have miniaturized and standardized the intelligent control system developed for our large-scale production lines, integrating it into each module for one-button local start/stop, remote monitoring, and fault diagnosis.
Creating multi-dimensional value for investors: Why choose a modular solution?
• Ultimate Cost Reduction, Rapid Return: Significantly reduce on-site civil engineering, installation labor, and management costs, allowing your capital to be converted into productivity faster and achieving a quick return on investment.
• Maximum Flexibility: Production line processes can be flexibly combined like LEGOs, adapting to different raw material hardness and particle sizes at various mining sites. When one resource is depleted, the equipment can be quickly disassembled and transported to a new mining site, doubling equipment asset utilization.
• Adaptability to Environmental and Policy Requirements: The enclosed modular design facilitates the integration of centralized dust collection and noise reduction systems, meeting green mining construction standards. Its rapid deployment and removal characteristics also reduce the environmental footprint of the mine.
• Worry-Free Future Upgrades: When market demands change, requiring adjustments to product ratios or the addition of new processes, simply add, replace, or adjust the corresponding modules without the need for complete reconstruction, protecting your long-term investment.
Modular crushing and screening equipment represents a profound transformation in the mining equipment manufacturing industry, from providing single machines to providing mobile factory solutions. It is not just a product, but a future-oriented production model that is both economical and environmentally friendly.
With 20 years of technological accumulation and a deep understanding of customer needs, our modular solutions ensure that you enjoy unparalleled flexibility and convenience while still maintaining the efficiency, stability, and durability comparable to fixed production lines. Let's embark together on this new chapter of efficiency, flexibility, and sustainable development.
Perfect after-sales service
Baichy Heavy Industry provides professional on-site guidance for installation, training of workers, and other services to ensure that customers can use the equipment smoothly.
The company has a complete after-sales service system, which can provide customers with timely technical support and equipment maintenance services to ensure the long-term stable operation of the equipment.
To prevent the rights and interests of customers from being infringed, Baichy Heavy Industry reminds customers: please contact our customer service staff through the official website of Baichy Heavy Industry , or add WhatsApp: 15093222637 ; or send an email to: [email protected] , we will get in touch with you as soon as possible and provide you with the most professional service in the industry.
Aggregate crusher equipment
Baichy Machinery is a factory supplier of mining machinery, mainly focusing on stone crushers, powder grinding mills, and mineral beneficiation plants. We can offer you a free design and completed solutions according to your project.
Baichy Heavy Industry has grown into a high-tech mining equipment comprehensive enterprise, integrating R&D, manufacturing, sales, and after-sales service, Passing ISO9001:2015 quality management system certifications. The main products are mobile jaw crushing plants, construction waste crushing plants, PE jaw crushers, VSI sand-making machines, Symons cone crushers, single-cylinder hydraulic cone crushers, PCX high-fine crushers, grinding mills, ball mills, and full sets of beneficiation equipment with an excellent level.
