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  • 150-200tph Rock Crushing Process Diagram
150-200 t/h Aggregate Production Line Solution

Table 1 Main Equipment

No. Equipment Model Qty
A-1 Hopper LC3000X4000 1
A-2 Vibrating Feeder ZSW1100X4200 1
A-3 Jaw Crusher PE750X1060 1
A-4 Cone Crusher CS160 1
A-5 Cone Crusher CS75 1
A-6 Vibrating Screen 2YK1860 2

Table 2 Belt Conveyor

No. Name Length Qty
B-1 B1000 23m 1
B-2 B1000 (21+8)m 1
B-3 B650 (23+8)m 1
B-4 B650 (25+8)m 2
B-5 B500 15m 1

One-Stop High-Efficiency Aggregate Production System

Addressing the core needs of medium to large-scale sand and gravel aggregate projects, we provide a complete solution from hard rock to high-quality aggregates, ensuring you achieve a stable and reliable output of 150-200 tons/hour at the lowest operating cost, allowing you to quickly gain market share.

How our solution precisely solves your problems:

1. Addressing the problem of "hard rock difficult to crush, low efficiency"

• Powerful primary crushing combination: Utilizing a heavy-duty jaw crusher (PE750X1060), specifically designed for high-hardness rocks ≤630mm, ensuring stable and reliable primary crushing and laying a solid foundation for subsequent processes.

• Core crushing process: The classic "jaw crusher + cone crusher" configuration, using the principle of layered crushing, efficiently processes materials such as granite and basalt, achieving a stable production capacity of 180 tons/hour.

2. Addressing the problem of "unstable finished product quality, weak market competitiveness"

• Three-stage crushing precision control: Coarse, medium, and fine crushing are processed in stages, combined with a double-layer high-efficiency vibrating screen (2YK1860), forming a closed-loop system to ensure a stable finished product qualification rate of over 95%.

• Particle shape optimization technology: The produced aggregates have a rounded shape and reasonable gradation, fully meeting the strict requirements of high-end commercial concrete, asphalt mixing plants, and water conservancy projects.

3. Addressing the problem of "high equipment maintenance costs, large downtime losses"

• Equipment reliability design: Core components use special wear-resistant materials, extending their lifespan by more than 50%.

• Intelligent monitoring system: Real-time monitoring of equipment operating status, providing early warning of potential failures, significantly reducing unexpected downtime.  

 


Key Advantages of the Solution: Maximizing the Value of Your Investment

✔ High and Stable Production Guarantee

• Actual operating capacity is stable at 150-200 tons/hour, easily exceeding one million tons per year.

• Equipment operating rate is as high as 95%, supporting 24-hour continuous operation.

✔ Rapid Return on Investment

• Optimized investment costs through reasonable equipment configuration.

• Efficient and energy-saving design reduces operating costs.

• Investment is typically recovered within 12-18 months.

✔ Multi-functional and Flexible Adaptation

• The same production line can produce finished products of various specifications: 0-5mm, 5-10mm, 10-20mm, and 20-31.5mm.

• Easily adapt to changing market demands and improve profitability.

Facing industry pain points such as low efficiency in hard rock crushing, unstable finished product grading, high equipment maintenance costs, and increasing environmental pressure, we provide a one-stop, highly adaptable, and intelligently operated aggregate production line solution, efficiently transforming your rock resources into high-value aggregates.

Finished aggregate size

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