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80-100 tph Stone Crushing Plant

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 The main equipment of this crushing plant is PE500x750 jaw crusher and CS75 Simons cone crusher.

 

Equipment configuration

Vibr ating feeder ZSW850x3000 | PE500x750 Jaw crusher |CS75Cone crusher | YK1548 series Vibrating screen | Belt Conveyor.

 

Raw materials

 

Crush and screen limestone, marble, granite, basalt, river gravel and other hard stone materials.

 

Feed Size

 

Less than 425mm

 

Capacity

 

80-100t/h

 

Finished product

 

3-100mm

 

Design requirements

 

1. The required production capacity

2. The type, hardness, and abrasiveness grade of the crushed material

3. The maximum size of the feed

4. The size of the desired final fraction

 

Production line related products

If you can't find other products, please contact customer service If you can't find other products, please contact customer service
Multi-cylinder Hydraulic Cone Crusher
Multi-cylinder Hydraulic Cone Crusher

The multi-cylinder hydraulic cone crusher is developed based on the spring cone crusher. Its basic structure is similar to that of the spring cone crusher, but it has better performance and a wider range of applications.

Impact Crusher
Impact Crusher

PF series impact crusher is a kind of equipment that uses the high-speed impact principle to crush various medium-hard materials with medium and fine crushing compressive strength not higher than 320Mpa, such as limestone, clinker, slag, coke, coal, etc.

Symons Cone Crusher
Symons Cone Crusher

CS Symons cone crusher is a high-performance cone crusher. It is a modern high-performance crusher designed and developed based on the principle of laminated crushing and the concept of more crushing and less grinding, based on the introduction and absorption of foreign technology, according to customer needs.

80-100tph stone crushing plant site (1).jpg 80-100tph stone crushing plant site (3).jpg 80-100tph stone crushing plant site (2).jpg

80-100 tph Stone Crushing Plant introduction:

Analysis of the rationality of equipment selection

PE500×750 jaw crusher

    • Processing capacity: Theoretical output 40-110t/h (adjusted according to material hardness and feed particle size), suitable for primary crushing, can process hard rock ≤425mm (such as granite, basalt).

    • Advantages: Hydraulic overload protection can indeed improve safety, but it should be noted that its discharge port range (50-100mm) may require a subsequent cone crusher for further crushing.

    • Recommendation: If the raw material contains more clay or moisture, it is recommended to add a vibrating feeder or grate screen for pre-screening to avoid blockage of the jaw crusher.


​​CS75 Cone Crusher (CSB75/CSD75)​​

    ​​ C​​SB75 (standard type): suitable for medium crushing, discharge size 16-38mm, processing capacity about 45-91t/h;

    ​​• CSD75 (short head type): suitable for fine crushing, discharge size 3-16mm, processing capacity about 27-90t/h.

    ​​Key points:

        ​​• If the finished product requires ≤30mm, CSB75 is preferred; if ≤20mm is required, CSD75 must be used or the discharge port must be adjusted.

        ​​• Cone crusher is sensitive to the moisture content of the material (recommended <5%), wet material is prone to blockage, and needs to be controlled in advance.

FAQ about 80-100tph crushing production line

 

1. Why choose a PE500×750 jaw crusher as primary crushing equipment?

• Processing capacity matching: The theoretical output (40-110t/h) of PE500×750 can cover the production demand of 80- 100tph, and the feed port size (500×750mm) is suitable for processing large stones ≤425mm.
• High stability: Hydraulic overload protection and automatic discharge function can reduce the risk of material jamming and blocking, suitable for continuous operation.
• Economic efficiency: Compared with larger jaw crushers, PE500×750 has lower energy consumption and maintenance costs.
 

2. How to choose CSB75 and CSD75 models of CS75 cone crusher?

 
• CSB75 (standard type): suitable for medium crushing, finished product particle size 16-38mm, suitable for scenes with less stringent particle size requirements (such as roadbed aggregates).
​​​​• CSD75 (short head type): suitable for fine crushing, finished product size 3-16mm, suitable for machine-made sand or high-precision aggregate production.
​​​​• Recommendation: If multi-level finished products are required (such as simultaneous output of 20-30mm and 5-10mm), it can be matched with a closed-loop vibrating screen.
 

3. Is it necessary to add a vibrating screen? How to choose screening equipment?

​​​​​• Strong necessity: It is recommended to add a ​​2YK1230 vibrating screen (double-layer screen) after the jaw crusher to pre-screen qualified materials ≤40mm, reduce the load of the cone crusher, and improve the overall efficiency.
​​​​​​• Closed-loop circulation: Connect a ​​3YK1545 vibrating screen after the cone crusher to return the excess materials to the crusher to ensure the qualified rate of the finished product (such as 0-5mm, 5-15mm, 15-30mm classification).
 

4. What are the possible reasons why the actual output does not reach 80- 100tph?

​​​​​• Material characteristics: Too high hardness (such as granite) or excessive feed size (>425mm) will reduce the efficiency of the jaw crusher.
​​​​​​​• Equipment matching: The discharge port of the cone crusher is too small or the motor power is insufficient (needs ≥75kW).
​​​​​​​• Operational problems: Uneven feeding or the equipment is not running at full load (it is recommended to gradually increase the feed rate to the rated value).

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