Baichy Heavy Industrial Machinery Co., Ltd
Phone/Wechat/Whatsapp：+008615093222637
Email：[email protected]
24 hours online
For quarries and aggregate producers targeting 8,000–10,000 tons per day, this C125-driven 3-stage closed-circuit line delivers consistent output at <strong>15–20% lower cost per ton</strong> than equivalent mobile setups. Engineered around real-world feed conditions — not catalog assumptions — every configuration is proven across 150+ countries.
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Equipment |
Vibrating feeder ZSW1100X4200 | C125 Jaw Crusher | CS220 Cone Crusher (2sets) or PF1320 Impact Crusher (2sets) | 4YK2470 Vibrating Screen (2sets) | Belt Conveyor |
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Closed-circuit |
3-stage closed circuit, 100% Controllable Finished |
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Raw materials |
Applicable to 120+ ore types including limestone, granite, basalt, and river stone. |
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Feed Size |
≦ 700mm |
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Capacity |
350-450t/h |
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Finished product |
Adjustable, common sizes are 0-5mm (machine-made sand), 5-10mm, 10-20mm, 20-40mm, etc. |
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Design requirements
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1. Required production capacity (t/h) 2. Raw material type, hardness, and abrasiveness 3. Maximum feed size (mm) 4. Target finished product size(s) |
Feed opening size: 950x1250mm
Max. Feed: ≦800 mm
Processing capacity: 300-800 t/h
Discharge Size: 20-60 mm
Power: 220kw
Capacity: 100-235 t/h
Feed Opening Size: 550 × 1900 mm
Max. Feed: 400 mm
Processing Capacity: 160–350 t/h
Screen Mesh Size: 2400 × 7000 mm
Max. Feed: 200 mm
Processing Capacity: 180–900 t/h
Most crushing lines in this capacity range fail for one reason: the secondary stage becomes a bottleneck. A single cone crusher rated at 180–350 t/h cannot keep pace when primary output surges above 400 t/h — recirculating load climbs past 30%, fines accumulate, and liner wear accelerates.
The result: recirculating load stays below 15% even at peak feed rates, liner life extends 20–30% compared to single-cone configurations, and the line sustains 350–450 t/h across a full 20-hour shift — not just during the first four hours.
When your project demands 8,000+ tons per day, the mobile-vs-stationary debate resolves to simple arithmetic:
At 350–450 t/h, the stationary line saves approximately $0.12–$0.18 per ton in combined energy + wear costs. Over a 500,000-ton annual output, that's \$60,000–\$90,000 in opex reduction per year.
No two quarries are the same. That's why every Baichy configuration starts with your raw material and target capacity — never a catalog template. The installations below are just a sample. Your project could be the next one on this list.
150-200tph limestone Crushing plant In Somalia
Project Location: Somalia (Mogadishu Region)
Processed Material: Limestone (Mohs 3–4, silica content 2–8%)
Design Capacity: 150–200 tons per hour
Primary Crushing: C100 Jaw Crusher (Stationary, feed opening 1000×760 mm)
Secondary Crushing: PFW1315 European Impact Crusher (Hydraulic, 3-bar Cr26 rotor)
Finished Product Specifications: 0–5 mm (manufactured sand), 5–15 mm (concrete aggregate), 15–25 mm (road base)
Applications: Ready-mix concrete, precast hollow blocks, road base course, agricultural lime
4× 4YK1860 Vibrating Screen + Spiral Sand Washer: River Pebble Screening & Washing Upgrade Solution
Project Location: Guatemala
Project equipment: 4 × 4YK1860 Four-Deck Vibrating Screen + Spiral Sand Washer (added to existing mobile jaw crusher line)
Output size: 0–5 mm clean manufactured sand (multi-grade classification via 4-deck screening)
Applicable materials: River pebble, granite, limestone, basalt, quartzite
Main Brand: Baichy Heavy Industry
Tell us your raw material and target capacity. Our engineers will design a custom line and send you a quote within 24 hours.
Get Your Custom Layout & Quote NowWe don't just sell machines. We deliver production lines that work — on time, on spec, on budget.
Certified manufacturing. 35,000 m² facility. 200+ skilled workers. All key components made in-house.
Senior engineers analyze your rock type, feed gradation, moisture content, and site elevation before proposing a single machine.
Foundation drawings, steel structure, electrical controls, dust suppression, installation supervision, and operator training — all included.
No dealer, no trader, no markup. You pay the ex-factory price. Competitive freight to your seaport.
Full warranty on main equipment. Wearing parts always in stock. Shipped within 48 hours via DHL/FedEx.
Lines operating in Indonesia, Philippines, Saudi Arabia, Nigeria, Kenya, Peru, Kazakhstan, Russia, and more.
