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100 tph Stone crushing plant

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 The main equipment of this crushing plant is a PE600x900 jaw crusher and PF1214 Impact crusher.

 

Equipment configuration

 

 ZSW960x3800 Vibrating feeder | PE600x900 jaw crusher | PF1214impact crusher | Vibrating screen | Belt conveyor.

 

Raw materials

 

 It is suitable for processing various materials such as granite, limestone, basalt, etc., improving production efficiency and finished product quality.

 

Feed Size

 

 Less than 350mm

 

Capacity

 

 100t/h

 

Finished product

 

 Adjustable, common sizes are 0-5mm (machine-made sand), 5-10mm, 10-20mm, 20-40mm, etc.

 

Design requirements

 

1. The required production capacity

2. The type, hardness, and abrasiveness grade of the crushed material

3. The maximum size of the feed

4. The size of the desired final fraction

 

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100tph stone crushing plant - pe600x900 jaw crusher 100tph stone crushing plant - pf1214 impact crusher 100tph stone crushing plant supplier

100 tph Stone crushing plant introduction:

100TPH crushing production line is usually used for the crushing of medium-hardness ores (such as limestone, granite, basalt) or construction waste. The core process includes: feeding → coarse crushing → medium crushing → screening → fine crushing → finished product classification. The specific equipment configuration needs to be adjusted according to the characteristics of the raw materials (hardness, humidity, mud content) and the requirements of the finished product (particle size, shape).
 

​1. Excellent performance, efficient crushing

    • PE 600×900 jaw crusher adopts a deep cavity and no dead zone design, with a large crushing ratio and strong feeding capacity to ensure high-yield coarse crushing.
    ​​• PF1214 impact crusher is known for its high crushing efficiency and large processing capacity. It works perfectly with the jaw crusher to easily achieve a production target of 100 tons/hour.
 

​​2. Wear-resistant and durable, reducing maintenance costs

    • PE 600×900 adopts high manganese steel jaw plate, which is impact-resistant and wear-resistant, and has a longer service life.
    ​​​​• PF1214 is equipped with a high-chromium alloy hammer, which has high hardness and good toughness, greatly reducing the replacement frequency of wearing parts and reducing downtime.
 

​​3. Precise control, high-quality finished products

    ​​• The gap between the impact plate and the hammer of PF1214 impact crusher can be flexibly adjusted to accurately control the particle size of the discharge, ensuring that the finished stone has uniform particle size and excellent particle shape, meeting the needs of high-standard aggregates.
 

​​4. Stable operation, economical, and efficient

    • The equipment has low wear, simple maintenance, and low long-term operating costs.
    ​​• The combination solution is suitable for a variety of materials such as granite, limestone, basalt, etc., with strong adaptability and high return on investment.

PE 600×900 Jaw Crusher & PF1214 Impact Crusher FAQ

 

1. Can the combination of these two equipments achieve a stable output of 100TPH? ​

• PE 600×900 has a maximum processing capacity of ​​50- 160TPH​​ (depending on the hardness of the material).
• PF1214 has a processing capacity of ​​70- 130TPH​​. The combination of the two can easily achieve a stable production of ​​100TPH​​.
 

2. What materials are suitable for crushing?

• Medium and high hardness ores (granite, basalt, quartz, etc.)
• Medium hardness ores (limestone, dolomite, shale, etc.)
• Construction waste (concrete blocks, bricks, etc., which need to be pre-treated)
 

3. How to adjust the particle size of the output?

• PE 600×900 (jaw crusher): by adjusting the discharge port (adjustable from 65 to 160 mm).
• PF1214 (impact crusher): by adjusting the gap between the impact plate and the hammer (adjustable from 20 to 50 mm).
 

4. How long is the life of wear parts? How long does it take to replace them?

 

PE 600×900 jaw plate:

When crushing hard rocks such as granite, the life is about 3-6 months (depending on the working conditions).
When crushing medium-hard materials such as limestone, the life can reach 6-12 months.
 

PF1214 hammer:

The life of high-chromium alloy hammers is usually 2-4 months (hard rock) or 6-8 months (medium-hard materials).
The impact plate has a longer life, generally 6-12 months.

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