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  • 50-80tph Rock Crushing Process Diagram
50-80 t/h Aggregate and Rock Crushing System Solution

Table 1 Main Equipment

No. Equipment Model Qty
A-1 Hopper LC3000X4000 1
A-2 Vibrating Feeder ZSW850X3000 1
A-3 Jaw Crusher PE500X750 1
A-4 Cone Crusher CS75 1
A-5 Vibrating Screen 3YK1548 1

Table 2 Belt Conveyor

No. Name Length Qty
B-1 B650 18m 1
B-2 B650 23m 1
B-3 B500 25m 1
B-4 B500 16m 3
B-5 B500 10m 1

Complete Aggregate Solutions For Medium-Sized Quarries With A Capacity of 50-80 t/h

We offer a complete solution that provides a stable output of 50-80 tons of high-quality aggregates per hour, creating lasting value for medium-sized quarries with industry-leading return on investment. This article will provide an in-depth analysis of the entire process, from equipment selection to production optimization, helping you establish an efficient and stable aggregate production line.

Core Value: The perfect combination of stability, efficiency, and rapid return on investment

Our solution is specifically designed for medium-sized production needs, achieving the following through scientific configuration:

• Stable Output: Continuous production capacity of 50-80 tons/hour

• Excellent Quality: High-quality aggregates meeting stringent standards

• Rapid Return: Investment payback period can be shortened to 12-15 months

• Cost Optimization: Significantly reduced production and operating costs

Why is 50-80 tons/hour the "golden capacity" for medium-sized quarries? 

In the sand and gravel aggregate production industry, a medium-sized production line with a capacity of 50-80 tons/hour is the ideal choice for many small and medium-sized quarries and construction aggregate processing enterprises:

• Moderate Investment: Balanced equipment investment and site requirements, controllable initial investment

• Market Matching: Meets the aggregate needs of regional infrastructure, commercial concrete plants, and small-scale engineering projects

• Flexible Adaptation: Production specifications can be flexibly adjusted according to market changes, reducing operating risks

• Reasonable Return: Annual production capacity of 120,000-150,000 tons, with a return on investment period controllable within 12-18 months

• Upgrade Potential: Reserved interfaces for future expansion, protecting long-term investment



Core Configuration: A Golden Combination Optimized for 50-80 t/h

Classic three-stage configuration: "Jaw Crusher + Cone Crusher + Vibrating Screen"

A mature solution verified by hundreds of successful projects

1. Jaw Crusher (PE500×750) – Powerful primary crushing, laying the foundation for high efficiency

Core Advantages:

• Robust and durable, capable of processing high-hardness rocks (granite, basalt, etc.)

• Large feed opening design, reducing the workload of secondary blasting

• Simple structure, easy maintenance, reducing long-term operating costs

• Creates ideal feeding conditions for subsequent crushing

2. Cone Crusher (CS75) – Precise secondary and tertiary crushing, optimizing particle shape

Core Technology:

• Laminated crushing principle, excellent finished product particle shape, needle-like and flaky content <10%

• Hydraulic clearing system, iron protection, reducing unexpected downtime

• Wear parts life extended by 30%, reducing per-ton production costs

• Particularly suitable for high-grade aggregates for highways, high-speed railways, etc.

3. Vibrating Screen (3YK1548) – Precise grading, enhancing value

Grading Capacity: 0-5mm (manufactured sand), 5-10mm (fine aggregate), 10-20mm (medium aggregate), 20-31.5mm (coarse aggregate)

Finished aggregate size

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