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  • 50-80tph Rock Crushing Process Diagram
Aggregate rock crushing process flow chart

Table 1 Main Equipment

No. Equipment Model Qty
A-1 Hopper LC3000X4000 1
A-2 Vibrating Feeder ZSW850X3000 1
A-3 Jaw Crusher PE500X750 1
A-4 Cone Crusher CS75 1
A-5 Vibrating Screen 3YK1548 1

Table 2 Belt Conveyor

No. Name Length Qty
B-1 B650 18m 1
B-2 B650 23m 1
B-3 B500 25m 1
B-4 B500 16m 3
B-5 B500 10m 1

In the sand and gravel aggregate production industry, a medium-sized production line with a capacity of 50-80 t/h is an ideal choice for many small and medium-sized quarries and construction aggregate processing companies. How to configure an efficient, stable and economically reasonable rock crushing production line? This article will analyze in depth the equipment selection, production line layout, performance advantages, etc., and give a specific configuration plan to help users optimize their return on investment.

50-80 t/h aggregate crushing production line core equipment configuration

1. Jaw crusher (PE500×750)-strong coarse crushing, laying the foundation for high efficiency

• Feed particle size: ≤425mm

• Discharge port adjustment range: 50-100mm

• Motor power: 55kW

Features: simple structure, easy maintenance, suitable for primary crushing of high-hardness rocks, ensuring efficient operation of subsequent cone crushers.

​​2. Cone Crusher (CS75) - Fine and medium crushing, optimized finished product particle shape

• Maximum feed size: 185mm

• Discharge port range: 16-38mm

• Motor power: 75kW

Features: Adopting the principle of lamination crushing, the finished product particle shape is better, suitable for scenes with strict requirements on aggregates such as high-grade highways and high-speed railways.

3. Vibrating screen (3YK1548) - Accurate classification, improved yield

• Screening area: 4.5㎡

• Number of screen layers: 3 layers (customizable)

• Motor power: 7.5kW

Features: Efficient screening, ensuring accurate separation of various specifications of aggregates such as 0-5mm, 5-10mm, 10-20mm, etc.



The core advantages of this production line

1. Stable production capacity and strong adaptability

• The production capacity of 50-80 tons/hour can meet the needs of small and medium-sized sand and gravel plants, and can adapt to rocks of different hardness (Mohs hardness ≤7).

• Modular design, the screen specifications can be adjusted according to actual needs, and various specifications of aggregates can be flexibly produced.

2. Energy saving and consumption reduction, low operating cost

• The combination of cone crusher + jaw crusher has a longer life of wear-resistant parts compared to a single impact crusher, reducing downtime and replacement time.

• The motor power is optimized, and the overall energy consumption is reduced by 15%-20% compared to traditional production lines.

3. High degree of automation, reducing manual intervention

• PLC intelligent control system (optional), realizing one-button start and stop, fault alarm, remote monitoring, and reducing labor costs.

Finished aggregate size

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