Baichy Heavy Industrial Machinery Co., Ltd
Phone/Wechat/Whatsapp:+008615093222637
24 hours online

180-220 tph Stone crushing plant

Share

180-220 t/h stone crushing station, equipped with jaw crusher + cone crusher + impact crusher, suitable for crushing granite and basalt, finished product 0-31.5mm adjustable.

 

Equipment configuration

 

ZSW1100x4200 Vibrating feeder | PE750x1060 Jaw crusher | CS220 cone crusher(PFW1320 impact crusher) | Vibrating screen | Belt conveyor.

 

Raw materials

 

It is suitable for processing various materials such as granite, limestone, basalt, etc., improving production efficiency and finished product quality.

 

Feed Size

 

Less than 630mm

 

Capacity

 

180-220t/h

 

Finished product

 

Adjustable, common sizes are 0-5mm (machine-made sand), 5-10mm, 10-20mm, 20-40mm, etc.

 

Advantages

 

1. The required production capacity

2. The type, hardness, and abrasiveness grade of the crushed material

3. The maximum size of the feed

4. The size of the desired final fraction

Production line related products

If you can't find other products, please contact customer service If you can't find other products, please contact customer service
Heavy Hammer Crusher
Heavy Hammer Crusher

Heavy hammer crusher is a medium-to-large mining equipment that uses the impact force of high-speed rotating hammers to crush materials. It is suitable for medium and fine crushing of medium-hard materials with a compressive strength of ≤200MPa (such as limestone, bluestone, coal gangue, etc.).

Small Jaw Crusher
Small Jaw Crusher

The jaw crusher is the preferred equipment for primary crushing. The output of the small jaw crusher is very small. If you don't need to process a lot of materials, a small jaw crusher can meet the demand. Its hot-selling models are PE200X350, PE250X400, and PE400X600.

C Series Jaw Crusher
C Series Jaw Crusher
The C series jaw crusher has an optimized crushing cavity, a more efficient crushing mechanism, and a more advanced discharge opening adjustment mechanism. It is superior to the PE jaw crusher in terms of crushing efficiency, processing capacity, and energy consumption control.

180-220 tph Stone crushing plant 180-220 tph Stone crushing plant 180-220 tph Stone crushing plant

180-220 tph Stone crushing plant introduction:

For the stone crushing demand of 180-220 tons/hour, a reasonable production line solution should be designed according to the raw material characteristics (hardness, particle size, mud content, etc.), finished product requirements (particle size, shape), and site conditions.、

 

Typical production line process

Scheme A (high hardness stone)

Process: feeder → jaw crusher (coarse crushing) → cone crusher (medium crushing) → vibrating screen (grading) → return material to cone crusher (closed loop)
Finished product: 12-31.5mm aggregate, needle-like content ≤10%.
 

Scheme B (medium and low hardness + sand making)

Process: feeder → jaw crusher → impact crusher → impact crusher (sand making) → screening (multi-grade finished product)
Finished product: 0-5mm machine-made sand + 5-20mm gravel.

FAQ: Medium-sized crushing production line

 

1. What materials are suitable for this configuration? ​​

• ​​Applicable materials: medium-hard rock (compressive strength ≤350MPa), such as limestone, dolomite, granite (need to reduce production capacity), basalt (need to optimize the proportion of the cone crusher).
• ​​Unsuitable materials: high-viscosity soil (easy to block impact crusher), special hard ore (such as quartzite, it is recommended to use a multi-cylinder hydraulic cone crusher.
 

2. Why is the production capacity range 180-220t/h? How to increase it to the upper limit?

Influencing factors:

• ​​Material hardness (granite has a production capacity about 20% lower than limestone);
• ​​Feed particle size (the efficiency of the jaw crusher is the highest when ≤630mm);
• ​​Discharge port adjustment (the impact crusher load is more balanced when the discharge port of the cone crusher is ≤30mm).

​​Production increase method:

• ​​Pre-screening: Add a bar screen before the vibrating feeder to remove fine particles and ensure that the finished product is.
• ​​Closed-loop circulation: Add a vibrating screen (such as 3YK2460), and the particles exceeding the standard return to the cone crusher.
 

3. How to divide the work between the impact crusher and the cone crusher? Can only one of them be used? ​

Division of work:

• ​​Cone crusher (CS220): medium and fine crushing, processing high-hardness materials, and the output particles are multi-angular.
• ​​Impact crusher (PFW1320): fine crushing + shaping, suitable for medium and low hardness materials, and the output particles are rounded (suitable for high-standard concrete aggregates).

​​Substitution:

• ​​If the material hardness is low (such as limestone), only the impact crusher can be used, but the production capacity may decrease.
• ​​If the material hardness is high (such as basalt), it is recommended to keep the cone crusher and use the impact crusher only for shaping.
 

4. What should I do if the finished product does not meet the standard (too many needle-shaped particles)? ​

Reason: The proportion of the cone crusher is too high, or the hammer of the impact crusher is worn.

​​Solution:

• ​​Adjust the rotor speed of the impact crusher (increase impact force);
• ​​Reduce the discharge opening of the cone crusher (such as from 40mm to 25mm), increase the shaping ratio of the impact crusher;
• ​​Regularly replace the hammer and liner of the impact crusher.

Recommended Videos

More live production videos
SEE MORE >>
logo.png
mobile-crusher-kefu.png