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100-150 tph Stone Crushing Plant

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 The main equipment of this crushing plant is a PE600x900 jaw crusher and CS110 cone crusher or PYB1200 cone crusher.

 Equipment 

ZSW960x3800 Vibrating feeder | PE600x900 jaw crusher | CS110/PYB1200 Cone crusher |4YK1860 Vibrating screen | Belt conveyor.

 Raw materials

This stone-crushing plant can crush more than 120 kinds of ore materials such as limestone, granite, basalt, Riverstone, and rocks.

 Feed Size

Less than 500mm

 Capacity

100-150t/h

 Finished product

Adjustable, common sizes are 0-5mm (machine-made sand), 5-10mm, 10-20mm, 20-40mm, etc.

 

Design requirements

 

1. The required production capacity

2. The type, hardness, and abrasiveness grade of the crushed material

3. The maximum size of the feed

4. The size of the desired final fraction

 

Production line related products

If you can't find other products, please contact customer service If you can't find other products, please contact customer service
Small Jaw Crusher
Small Jaw Crusher

In the fields of mining crushing, construction waste treatment, etc., small jaw crushers are gradually becoming the preferred equipment for small and medium-sized crushing operations due to their compact structure, flexible configuration and excellent crushing efficiency. Compared with traditional large jaw crushers, small jaw crushers not only have lower investment costs, but also can adapt to more complex operating environments.

PEX Fine Jaw Crusher
PEX Fine Jaw Crusher

PEX fine jaw crusher is a fine crushing model of jaw crusher, mainly used for medium and fine crushing of medium-hard materials (such as granite, basalt, limestone, etc.), suitable for mining, building materials, metallurgy, chemical industry and other industries. Compared with PE coarse jaw crusher, PEX model has finer material (usually 0-20mm adjustable), suitable for secondary crushing or fine crushing process.

Single-cylinder hydraulic Cone Crusher
Single-cylinder hydraulic Cone Crusher

The ​​Single-cylinder Hydraulic Cone Crusher​​ is a high-efficiency crushing machine designed for ​​secondary and tertiary crushing​​ in mining, aggregates, and construction industries. With its ​​simple structure, intelligent hydraulic control system, and low maintenance costs​​, it delivers ​​reliable performance, high productivity, and energy savings​​ compared to traditional multi-cylinder models.

mining crusher high-efficiency crushing equipment large stone crushing production line

100-150 tph Stone Crushing Plant introduction:

Typical process flow

Scheme A (two-stage crushing, suitable for soft rock)

Vibrating feeder → jaw crusher (coarse crushing) → impact crusher (medium crushing) → circular vibrating screen (grading) → finished product (0-5mm, 5-10mm, 10-30mm)

Features: low investment, low energy consumption, suitable for limestone, bluestone, and other medium and low hardness materials.

Scheme B (three-stage crushing + sand making, suitable for hard rock)

Vibrating feeder → jaw crusher (coarse crushing) → cone crusher (medium crushing) → impact crusher (sand making) → circular vibrating screen (closed loop)

Features: The finished product has excellent particle shape (needle-shaped ≤8%), suitable for sand making of high hardness materials such as granite and basalt.

Key design parameters​​

1. Crushing ratio distribution​​

Total crushing ratio: ≤40 (coarse crushing: medium crushing: fine crushing ≈ 4:3:3)

Discharge port adjustment: jaw crusher (80-150mm), cone crusher (25-50mm), sand making machine (3-10mm)

2. Circulation load rate

Screening closed loop: ≤150% (controlled by adjusting the screen size)

3. Finished product specification control

Conventional stone: 0-5mm (sand), 5-10mm, 10-20mm, 20-31.5mm

Sand and gravel mixture: powder content ≤10% (wheel sand washing machine is required)

FAQ for PE600×900 jaw crusher + cone crusher combination (150 t/h production line)

1. What is the maximum processing capacity of this crushing combination?

PE600×900 jaw crusher: single machine processing capacity 100-150 tons/hour (adjusted according to material hardness, humidity, and feed particle size).

CS110/PYB1200 cone crusher: matching the crushing performance of a jaw crusher to ensure the stable operation of the whole line at 120-180 tons/hour (optimizable and adjustable).

2. What types of materials are suitable for crushing?

Applicable materials: granite, basalt, iron ore, limestone, river pebbles and other medium and high hardness materials.

Not recommended materials: materials with excessive viscosity (such as wet clay) or excessive metal impurities may affect the life of the equipment.

3. How to adjust the discharge particle size? How fine can it be?​​

​​Jaw crusher: Adjust the discharge port (​​65-160mm​​) through the gasket, and the material enters the cone crusher after coarse crushing.

​​Cone crusher: Hydraulically adjust the discharge port (​​3-60mm​​), and the final product can be controlled at ​​0-30mm​​ (need to configure a vibrating screen for grading).

​​4. What is the energy consumption of the equipment during operation? Is it energy-saving? ​​

​​Jaw crusher: Motor power ​​75kW​​, low speed and high torque design, energy saving ​​15%​​than traditional models.

​​Cone crusher: Motor power ​​110- 132kW​​, laminated crushing technology reduces energy consumption, power consumption per ton ​​≤1.2kWh​​.

​​5. How much space does the production line require? How to lay out? ​​

​​Minimum floor space: length × width ≥25m×15m (including silo, conveyor belt, screening equipment).

​​Recommended layout​​: jaw crusher (primary crushing) → vibrating feeder → cone crusher (secondary crushing) → circular vibrating screen (classification) → finished product conveying.

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