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100-150 tph Stone Crushing Plant

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 The main equipment of this crushing plant is a PE600x900 jaw crusher and CS110 cone crusher or PYB1200 cone crusher.

 Equipment 

ZSW960x3800 Vibrating feeder | PE600x900 jaw crusher | CS110/PYB1200 Cone crusher |4YK1860 Vibrating screen | Belt conveyor.

 Raw materials

This stone-crushing plant can crush more than 120 kinds of ore materials such as limestone, granite, basalt, Riverstone, and rocks.

 Feed Size

Less than 500mm

 Capacity

100-150t/h

 Finished product

Adjustable, common sizes are 0-5mm (machine-made sand), 5-10mm, 10-20mm, 20-40mm, etc.

 

Design requirements

 

1. The required production capacity

2. The type, hardness, and abrasiveness grade of the crushed material

3. The maximum size of the feed

4. The size of the desired final fraction

Production line related products

If you can't find other products, please contact customer service If you can't find other products, please contact customer service
Multi-cylinder Hydraulic Cone Crusher
Multi-cylinder Hydraulic Cone Crusher

The multi-cylinder hydraulic cone crusher is developed based on the spring cone crusher. Its basic structure is similar to that of the spring cone crusher, but it has better performance and a wider range of applications.

Jaw Crusher
Jaw Crusher
Jaw crusher is the core coarse crushing equipment in mining, construction, sand and gravel industries, mainly used for crushing hard materials such as granite, basalt, iron ore, etc. It adopts the principle of movable jaw and fixed jaw extrusion crushing, has the advantages of a large crushing ratio (4-10), simple structure, easy maintenance, etc., and is the preferred primary crushing equipment for crushing production lines.
Belt Conveyor
Belt Conveyor

In industrial production, belt conveyors can be used as the link between production machinery and equipment to form continuous production, so as to realize the continuity and automation of production links, improve productivity and reduce labor intensity.

The belt conveyor can be widely used in mining, metallurgy, coal, transportation, hydropower, and other departments to transport bulk materials or finished items.

mining crusher high-efficiency crushing equipment large stone crushing production line

100-150 tph Stone Crushing Plant introduction:

Typical process flow

Scheme A (two-stage crushing, suitable for soft rock)

Vibrating feeder → jaw crusher (coarse crushing) → impact crusher (medium crushing) → circular vibrating screen (grading) → finished product (0-5mm, 5-10mm, 10-30mm)

Features: low investment, low energy consumption, suitable for limestone, bluestone, and other medium and low hardness materials.

Scheme B (three-stage crushing + sand making, suitable for hard rock)

Vibrating feeder → jaw crusher (coarse crushing) → cone crusher (medium crushing) → impact crusher (sand making) → circular vibrating screen (closed loop)

Features: The finished product has excellent particle shape (needle-shaped ≤8%), suitable for sand making of high hardness materials such as granite and basalt.

Key design parameters​​

1. Crushing ratio distribution​​

Total crushing ratio: ≤40 (coarse crushing: medium crushing: fine crushing ≈ 4:3:3)

Discharge port adjustment: jaw crusher (80-150mm), cone crusher (25-50mm), sand making machine (3-10mm)

2. Circulation load rate

Screening closed loop: ≤150% (controlled by adjusting the screen size)

3. Finished product specification control

Conventional stone: 0-5mm (sand), 5-10mm, 10-20mm, 20-31.5mm

Sand and gravel mixture: powder content ≤10% (wheel sand washing machine is required)

FAQ for PE600×900 jaw crusher + cone crusher combination (150 t/h production line)

1. What is the maximum processing capacity of this crushing combination?

PE600×900 jaw crusher: single machine processing capacity 100-150 tons/hour (adjusted according to material hardness, humidity, and feed particle size).

CS110/PYB1200 cone crusher: matching the crushing performance of a jaw crusher to ensure the stable operation of the whole line at 120-180 tons/hour (optimizable and adjustable).

2. What types of materials are suitable for crushing?

Applicable materials: granite, basalt, iron ore, limestone, river pebbles and other medium and high hardness materials.

Not recommended materials: materials with excessive viscosity (such as wet clay) or excessive metal impurities may affect the life of the equipment.

3. How to adjust the discharge particle size? How fine can it be?​​

​​Jaw crusher: Adjust the discharge port (​​65-160mm​​) through the gasket, and the material enters the cone crusher after coarse crushing.

​​Cone crusher: Hydraulically adjust the discharge port (​​3-60mm​​), and the final product can be controlled at ​​0-30mm​​ (need to configure a vibrating screen for grading).

​​4. What is the energy consumption of the equipment during operation? Is it energy-saving? ​​

​​Jaw crusher: Motor power ​​75kW​​, low speed and high torque design, energy saving ​​15%​​than traditional models.

​​Cone crusher: Motor power ​​110- 132kW​​, laminated crushing technology reduces energy consumption, power consumption per ton ​​≤1.2kWh​​.

​​5. How much space does the production line require? How to lay out? ​​

​​Minimum floor space: length × width ≥25m×15m (including silo, conveyor belt, screening equipment).

​​Recommended layout​​: jaw crusher (primary crushing) → vibrating feeder → cone crusher (secondary crushing) → circular vibrating screen (classification) → finished product conveying.

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