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Ceramic ball mill plant

Ceramic ball mill plant

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Ceramic ball mill plant

Quartz sand is a hard, wear-resistant, and chemically stable silicate mineral whose main mineral component is SiO2. The colors of quartz sand are varied, often milky white, colorless, and gray. The hardness is 7, brittle, with no cleavage, and conchoidal fracture. Grease gloss, density is 2.65g/cm3, and its chemical, thermal and mechanical properties have obvious anisotropy.

 Quartz-raw-material.jpg

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Process flow diagram

Ceramic ball mill plant_limestone grinding mill_Ball Mill

CRAFT

Introduction of Ceramic ball mill plant

Equipment list Jaw crusher, Ceramic ball mill, Air classifier, Pulse dust collector, Bucket elevator,
Belt conveyor and etc.
Raw materials Feldspar, Quartz
Mohz hardness 6.0-6.5
Feeding size <25mm
Capacity 1-30tph
Output size 200-425mesh
Application glass, ceramic, fillers, enamel frits and glazes, construction industries and etc.

Advantages of Ceramic ball mill plant

Ceramic ball mill plant_limestone grinding mill_Ball Mill Ceramic ball mill plant_limestone grinding mill_Ball Mill Ceramic ball mill plant_limestone grinding mill_Ball Mill Ceramic ball mill plant_limestone grinding mill_Ball Mill

The Ceramic ball mill plant mainly includes a jaw crusher or hammer crusher, bucket elevators or weighing belt conveyor, transfer hopper, electromagnetic feeder, ball mill, Air classifier, Pulse Bag Filter, high-pressure fan, air compressor, control cabinet, and relative pipeline. 
 
The Ceramic ball mill plant process:
 
Raw material after being crushed by a stone crusher is transported to raw material storage hopper by conveying system. Electromagnetic feeder feeding raw material to ceramic ball mill evenly. Grinding high aluminum balls obtain huge impact force by rotation of ball mill to drop down to crush and grind materials into fine powder. 
The ground material is sucked to the air classifier, where the coarse and fine powders are separated by the centrifugal force and draft force, the qualified powder is collected by the collector and the oversized particle is resent to the ball mill to regrind by screw conveyor. The whole process is under a negative pressure state, forming a closed circular system.
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Finished powder from grinding equipment

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Finished powder from grinding equipment

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Raymond Mill

Raymond mill (or suspension roller mill) is an efficient and energy-saving dry grinding equipment. It adopts a vertical structure and annular grinding principle. The material is crushed to 80-600 mesh (0.175-0.044mm) through the rolling action of the grinding roller and the grinding ring.

 

Core features: ​​

      Working principle: The material enters the grinding area through the feeder, and the grinding roller presses the grinding ring under centrifugal force to achieve the crushing effect. The fine powder is separated and collected by the airflow classifier.

      Typical structure: It consists of a main machine, an analyzer, a pipeline system, a cyclone powder collector, a motor, etc., and can be equipped with dust removal and noise reduction equipment.

      Technical origin: It was invented by the Raymond Company in the United States in the early 20th century. After several upgrades, it has become the mainstream equipment for non-metallic mineral processing.

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YGM High-Pressure Grinding Mill is an advanced powder processing equipment based on high-pressure suspension roller grinding technology. It is mainly used for medium-fine powder grinding of medium-hardness and below materials (Mohs hardness ≤ 9.3), and is widely used in mining, building materials, chemical industry,metallurgy, and other fields.

 

​​Core definition points:

      Adopting a high-pressure spring booster system, by enhancing the grinding pressure of the grinding roller on the material (30%-50% higher than the traditional Raymond mill), a more efficient and finer crushing effect is achieved.

      The material is subjected to multi-layer grinding + airflow classification between the grinding roller and the grinding ring, and the finished product fineness can be flexibly adjusted within the range of 80-425 mesh.

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MTW European Trapezium Grinding Mill is a medium-to-large industrial grinding equipment designed with advanced European technology. It is mainly used for grinding non-metallic minerals (such as limestone, calcite, barite, talc, etc.), and is suitable for building materials, chemical industry, metallurgy, and other fields.

 

Main features

Trapezium grinding roller and grinding ring design

      • Adopt curved trapezium grinding roller and annular grinding track to increase the grinding contact area, improve grinding efficiency, and reduce energy consumption.

      • The number of grinding rollers is usually 4-6, and the grinding force is adjusted by the hydraulic pressure system to adapt to materials of different hardness.

High-efficiency grading system

      • Built-in turbine classifier can accurately control the fineness of the finished product (adjustable within the range of 80-400 mesh), avoid over-crushing, and ensure particle uniformity.

Energy saving and environmental protection

      • Adopting variable frequency speed regulation and a centralized dust removal system (such as a pulse bag dust collector), it complies with European CE environmental protection standards, and the dust emission concentration is less than 30mg/m³.

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