

• Function: Serving as the primary stage of crushing, this unit is responsible for the initial breakdown of large raw materials (such as river stone, granite, construction waste, etc.), preparing appropriately sized feed for the subsequent intermediate and fine crushing stages.
• Key Matching Criteria: The discharge opening must be adjustable to consistently produce material sized appropriately for the feed intake of the subsequent cone crusher (typically ≤200 mm). The main crusher unit is typically selected from models with a processing capacity of approximately 80–120 tons per hour to ensure sufficient operational headroom for downstream processes.
• Function: Serving as the secondary stage of crushing, this unit receives material from the jaw crusher to perform intermediate and fine crushing, producing the final required aggregate products (e.g., 12/13 mm, 24 mm gravel, etc.).
• Key Matching Criteria: Its processing capacity must be synchronized with the output of the upstream jaw crusher and meet the overall system production target of 60–100 tons per hour. The main crusher unit typically consists of a single-cylinder or multi-cylinder hydraulic cone crusher to achieve superior particle shape and production capacity.
1. Modular and Highly Mobile: Both units are equipped with integrated wheeled chassis, allowing them to move independently. This facilitates convenient site-to-site transfers, making the solution particularly well-suited for operations involving alternating work across multiple sites or locations where raw materials are geographically dispersed.
2. Smooth Process Flow: The "Jaw Crusher + Cone Crusher" combination is a classic configuration for processing stone materials of medium-to-high hardness, offering high crushing efficiency and excellent final product particle shape.
3. Rapid Deployment: Upon arrival at the site, the equipment requires only simple ground leveling and connection procedures to commence production, thereby significantly reducing the time required for preliminary infrastructure construction.
| Capacity(t/h) | 40-100t/h |
|---|---|
| Mobile 1 | YDPZ57-8530 |
| Transportation size (mm) | 10000x2300x4020 |
| Vibrating Feeder | ZSW8530 |
| Jaw Crusher | PE500x750 |
| Beit convevor | B650 |
| Mobile 2 | YDPZ1210-1548 |
| Transportation size (mm) | 12500x2500x5600 |
| Crusher | PF1210 |
| Vibrating Screen | 3YK1548 |
| Belt conveyor | B650 |
| Electric control (standard) | control box + control panel |
| Support Leg (Standard) | 6 |

60-100 tons per hour is considered medium-to-high capacity. Common mobile crushing station configurations include:
Mobile jaw crusher: Used for primary coarse crushing, handling bulky materials, and producing larger output sizes to prepare for subsequent crushing.
Mobile cone crusher: Used for secondary or tertiary crushing, suitable for handling high-hardness materials (such as granite and basalt), producing a well-shaped finished product.
Mobile impact crusher: Used for secondary or tertiary crushing, suitable for handling medium-to-low hardness materials (such as limestone), producing a well-shaped finished product with minimal stone dust.
Mobile screening station: Used in conjunction with a crushing station to grade and screen materials.
The specific configuration depends on your raw material properties, finished product specifications, and site conditions.
Mobile crushing plants are customized products. Prices vary significantly depending on factors such as configuration (standalone or combined), brand, brand of core components (such as the engine and hydraulic system), and whether additional equipment (such as iron removers and dust collectors) is included. We cannot provide a fixed quote; our engineers will customize a plan based on your needs. Please provide us with your specific information and we will provide you with a detailed budget.
A single unit occupies approximately 20-30 meters in length and 5-8 meters in width. Moving it to the next site is very convenient. The hydraulic outriggers can be retracted and the unit folded within 1-2 hours, and it can be towed to the next worksite by a trailer.
Thank you for your interest in Baichy Machinery. If you want to know more about our crushers and industrial grinding equipment.
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